1. Manuals
  2. Brands
  3. Batco Manuals
  4. Accessories
  5. 1800 Series
  6. Assembly manual

Batco 1800 Series Assembly Manual

Portable grain belt conveyor
Hide thumbs Also See for 1800 Series:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operator's Manual
Portable Grain Belt Conveyor
PitStop with Hopper
Assembly Manual
This manual applies to:
1800 Series
2400 Series
Gas, Electric, and Hydraulic Drives
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512126 R3
Revised: June 2017

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1800 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Batco 1800 Series

Summary of Contents for Batco 1800 Series

  • Page 1 Portable Grain Belt Conveyor PitStop with Hopper Assembly Manual This manual applies to: 1800 Series 2400 Series Gas, Electric, and Hydraulic Drives Original Instructions Read this manual before using product. Failure to Part Number: P1512126 R3 follow instructions and safety precautions can...
  • Page 2 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER P1512126 R3...

  • Page 3: Table Of Contents

    4.13. Install the Hydraulic Wet Kit for the Electric Top Drive (Optional) ........40 4.14. Install the Hydraulic Top Drive..................... 44 4.15. Install the Manual Container ....................45 5. Specifications ............................47 6. Batco Limited Warranty ........................49 P1512126 R3...

  • Page 4: Introduction

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 1. Introduction This manual describes how to assemble a Batco Portable Grain Belt Conveyor. Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly.

  • Page 5: Safety

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 6: Moving Conveyor Belt Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2.3. Moving Conveyor Belt Safety • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean. 2.4. Rotating Parts Safety •...

  • Page 7: Electric Motor Safety

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY 2.5.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor. •...

  • Page 8: Hydraulic Power Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 9: Tire Safety

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY 2.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

  • Page 10: Safety Equipment

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Coveralls • Wear coveralls to protect skin. Hard Hat • Wear a hard hat to help protect your head. 2.8. Safety Equipment The following safety equipment should be kept on site: Fire Extinguisher •...
  • Page 11 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage. Figure 1. Safety Decal Location P1513001 Figure 2.
  • Page 12 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Figure 3. Hydraulic Drive Safety Decal Location P1513035 P1512126 R3...
  • Page 13 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY Table 1. Safety Decals Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 14 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING WARNING ENTANGLEMENT HAZARD ENTANGLEMENT HAZARD To prevent serious injury or death: To prevent serious injury or death: • Keep body, hair, and clothing away from rotating •...
  • Page 15 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513009 WARNING WARNING WARNING ELECTROCUTION HAZARD ROLLOVER HAZARD ELECTROCUTION HAZARD To prevent serious injury or death: To prevent serious injury or death: To prevent serious injury or death: •...

  • Page 16: Features

    3. FEATURES PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 3. Features Below are some of the main features of the Batco Portable Grain Belt Conveyor. Figure 4. Typical PitStop with Hopper Components Table 2. Typical PitStop with Hopper Components...

  • Page 17: Assembly

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY 4. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 18: Check Shipment

    Report missing or damaged parts immediately to ensure that proper credit is received from Batco or your distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.
  • Page 19 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 5. Assembling the Tube Inlet and Return Roller P1512126 R3...

  • Page 20: Install The Wheels And Axle

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4.6. Install the Wheels and Axle Table 4. Wheel and Axle Components ITEM DESCRIPTION Pitstop Base Axle Weldment 6–Bolt Tire Hair Pin 3/16" x 3-1/4" Hitch Pin 1" x 3-1/2" Wheel Bolt Wheel Nut 1/2"...
  • Page 21 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 6. Installing the Wheels and Axle P1512126 R3...

  • Page 22: Install The Tube And Rollers

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4.7. Install the Tube and Rollers Table 5. Tube Components ITEM DESCRIPTION Bolt 7/16" x 1" GR8 Flange Locknut 7/16" U-clamp 2" Pitstop Spout 68" Vinyl Cap 1-1/4" x 2-1/2" Spout Drive Roller Carriage Bolt 1/2"...
  • Page 23 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 7. Installing the Tube Components P1512126 R3...

  • Page 24: Install The Belt

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4.8. Install the Belt Table 6. Components on Belt Path ITEM DESCRIPTION Return Rollers Pitstop Transition Rollers Spout Drive Roller 21" x 1-7/8" Bent Adjustment Tab Left Pitstop guiding roller Pitstop Take up Roller Bearing unit Belt...

  • Page 25: Install The Flashing

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY 4.9. Install the Flashing Table 7. Flashing Components ITEM DESCRIPTION PIT Upper Transition Flashing Teks Screw 1/4" x 1" Transition Side Flashing Transition PIT Flashing PIT Deck Flashing P1512126 R3...
  • Page 26 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Figure 9. Installing the Flashing P1512126 R3...

  • Page 27: Install The Spout Hood

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY 4.10. Install the Spout Hood Table 8. Spout Hood Components ITEM DESCRIPTION Pitstop Hood Teks Screw 2" Flat Washer 1" P1512126 R3...
  • Page 28 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Figure 10. Installing the Spout Hood P1512126 R3...

  • Page 29: Assemble The Hopper

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY 4.11. Assemble the Hopper Table 9. Hopper Bottom End Components ITEM DESCRIPTION Hopper Bottom End Step Bolt 7/6" x 1-1/2" GR8 Locknut 1/2" Figure 11. Assembling the Hopper Bottom End P1512126 R3...
  • Page 30 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Table 10. First Set of Hopper Panel Components ITEM DESCRIPTION Hopper Bottom Hopper Deflector Hopper Side Slope Bolt 1/2" x 1-1/2" GR8 Locknut 1/2" P1512126 R3...
  • Page 31 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 12. Installing First Set of Hopper Panels Step C: Installation of Back Slope Panel Step B: Installation of Front Deflector Step A: Installation of Front Slope Panels P1512126 R3...
  • Page 32 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Table 11. Second Set of Hopper Panel Components ITEM DESCRIPTION Joiner Plate Slope Bolt 1/2" x 1-1/2" GR8 Locknut 1/2" Hopper Side Slope Hopper Deflector Hopper Bottom End P1512126 R3...
  • Page 33 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 13. Installing Second Set of Hopper Panels Step A: Installation of Back Slope Panel D: Installation of Front End Step C: Installation of Back Deflector Step B: Installation of Back Slope Panel P1512126 R3...
  • Page 34 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Table 12. Outrigger Leg Components ITEM DESCRIPTION Outrigger Leg Locknut 3/4" Bolt 3/4" x 4" GR8 Locknut 3/4" Bolt 3/4" x 2" GR8 P1512126 R3...
  • Page 35 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 14. Installing Outrigger Legs P1512126 R3...
  • Page 36 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Table 13. Hopper Top and Side Components ITEM DESCRIPTION Angle Tall Joiner Plate Tall Locknut 1/2" Bolt 1/2" x 1-1/2" GR8 Hopper Top Angle Short Joiner Plate Short Hopper Side Short Hopper Side Tall Hopper Top End P1512126 R3...
  • Page 37 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 15. Installing the Hopper Tops and Sides P1512126 R3...

  • Page 38: Install The Electric Top Drive

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4.12. Install the Electric Top Drive 1. Install two 2" u-clamps (4) with two 1/2" x 2-1/2" bolts (9) and 1/2" locknuts (11). 2. Position the electric motor clamp (6) on top of the tube and fasten with a 3" u-clamp (5), 1/2" x 2-1/2" bolts (9) and 1/2"...
  • Page 39 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Figure 16. Assembling the Electric Top Drive Figure 17. Clamp Position 3. Install the motor mount plate (2) with the motor mount pin (17), 1/2" a flat washer (14) and a 3/16" x 1-1/ 2"...

  • Page 40: Install The Hydraulic Wet Kit For The Electric Top Drive (Optional)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. Position electric motor (not shown) on motor mount plate (2) and fasten with the appropriate bolts and locknuts. Leave bolts finger tight for now. 5. Install a key in the motor shaft. Mount drive pulley (20) so the hub is flush with the end of the shaft, then secure.
  • Page 41 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Table 15 Hydraulic Wet Kit Components (continued) ITEM DESCRIPTION Sprocket 5014 W 0.5 (Key 0.125") Bolt Hex 3/8" x 1-1/2" Nut Nylock 3/8" Teks 1/4" x 1" Flat Washer 3/8" USS Plated Chain Coupling 5014 Sprocket 5014 W 1.25 (Key 0.25) Key 1/4"...
  • Page 42 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER Figure 18. Assembling the Hydraulic Wet Kit 6. Bolt the hydraulic pump (15) to the motor mount (3) with 3/8" x 1-1/2" bolts (5) and 3/8" locknuts (6). P1512126 R3...
  • Page 43 PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Important Figure 19 on page 43, note the locations of the pump section port (IN) and the pump pressure port (OUT). Also note the rotation direction of the pump. Figure 19. Pump 7.

  • Page 44: Install The Hydraulic Top Drive

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4.14. Install the Hydraulic Top Drive 1. Remove 1/2" locknuts from flange bearing on drive roller shaft. 2. Install 1/4" x 1-1/2" key (18) in drive roller shaft. 3. Slide sprockets (15, 16) and the chain coupling (14) on the drive roller shaft. 4.

  • Page 45: Install The Manual Container

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 4. ASSEMBLY Table 16 Hydraulic Top Drive Components (continued) ITEM DESCRIPTION Swivel 90 - 1/2" MPT x 1/2" FPT Swivel 90-#10 ORB x 1/2" FPT Swivel - 1/2" Straight (S1120-DD) #10 ORBx 1/2" FPT Hex Nipple - 1/2"...
  • Page 46 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 1. Position the manual container on the frame near the hitch. 2. Secure with two gear clamps. Figure 22. Manual Container P1512126 R3...

  • Page 47: Specifications

    PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 5. SPECIFICATIONS 5. Specifications Specifications Table 17. PitStop with Hopper Conveyor Description Data Length 33'6" Width 7'3" Height Clearance 7–1/2" Weight 4600 lb POWER SOURCE Hydraulic 19–22 gpm (US) @ 2000 psi (13,800 kPa) Electric 10 hp preferred, 7.5 hp minimum...
  • Page 48 5. SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER P1512126 R3...

  • Page 49: Batco Limited Warranty

    6. Batco Limited Warranty This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 50 Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Email: info@batcomfg.com Web: www.batcomfg.com Batco is part of the Ag Growth International group ©Ag Growth International Inc. 2017 Printed in Canada...

This manual is also suitable for:

2400 series

Table of Contents