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20105
Batco 20105 Manuals
Manuals and User Guides for Batco 20105. We have
2
Batco 20105 manuals available for free PDF download: Assembly Manual, Operation Manual
Batco 20105 Assembly Manual (142 pages)
Portable Grain Belt Conveyor
Brand:
Batco
| Category:
Accessories
| Size: 22.95 MB
Table of Contents
Table of Contents
3
1 Introduction
5
2 Safety
7
Safety Alert Symbol and Signal Words
7
General Safety
7
Moving Conveyor Belt Safety
8
Rotating Parts Safety
8
Drives and Lockout Safety
8
Electric Motor Safety
9
PTO Driveline Safety
9
Hydraulic Power Safety
10
Tire Safety
11
Personal Protective Equipment
12
Safety Equipment
12
Safety Decals
13
Decal Installation/Replacement
13
Safety Decal Locations and Details
13
3 Features
27
Model Number
30
4 Assembly
31
Assembly Safety
31
Check Shipment
31
Required Tools
32
Before You Begin
32
Component Locations
33
S-Drive Assembly
33
Assemble the Conveyor Tube
37
Install the Tube Lift Components (35' - 55' Models)
38
Install the Hand Winch (35' - 55' Models)
40
Install the Hitch
41
Attach the S-Drive
43
Install the Cable Bridge (55' - 95' Models)
45
Install the Cable Return Bracket (2055 Model Only)
47
Install the Truss Cables (55' - 95' Models)
49
Truss Cables for 55' and 65' Models
49
Truss Cables for 75' - 95' Models
51
Secure the Cables to the Anchor Brackets
53
Tighten the Truss Cables
54
Install the Truss Towers and Truss Tubes (105' - 120' Models)
55
Install the Truss Cables (105' - 120' Models)
59
Secure the Cables to the Turnbuckle Eyebolts
60
Tighten the Truss Cables
62
Assemble the Weather Guard
62
Install the Guiding Roller (2045 Model Only)
67
Install the Belt
68
Install the Hopper Belt Guard (55' - 120' Models)
73
Install the Weather Guard Mount Bar
75
Install the Collapsible Hopper Cloth
79
Install the Spout Bottom Cover
85
Install the Spout Hood
86
Install the Wheels
87
Assemble the A-Frame (35' - 55' Models)
88
Install the Tube Lift Cable (35' - 55' Models)
89
Assemble the Scissor-Lift Frame (65' - 95' Models)
92
Assemble the Scissor-Lift Frame (105' - 120' Models)
96
Plumb the Scissor-Lift Frame Hydraulic Cylinders (65' - 95' Models)
106
Plumb the Scissor-Lift Frame Hydraulic Cylinders (105' - 120' Models)
108
Drive Assemblies
109
Install the Side PTO
109
Install the Front PTO Drive (2000 and 2400 Series)
112
Install the Electric Drive (2000 Series)
120
Install the Electric Drive (2400 Series)
122
Install the Hydraulic Wet Kit to Electric Drive (2000 Series)
126
Install the Hydraulic Wet Kit to Electric Drive (2400 Series)
129
Install the Shaft Guard
133
Install the Inspection Step
134
Install the Manual Container
135
Attach the Jack
136
5 Specifications for S-Drive Standard Conveyor (2000 Series: 35' - 55')
137
6 Specifications for S-Drive Standard Conveyor (2000 and 2400 Series: 65' - 120')
138
7 Appendix
139
Bolt Torque
139
8 Batco Limited Warranty
140
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batco 20105 Operation Manual (50 pages)
CONVEYOR S-DRIVE 55’-100’
Brand:
batco
| Category:
Accessories
| Size: 1.36 MB
Table of Contents
Table of Contents
3
1 Introduction
5
2 Safety First
7
General Safety
8
Transport and Placement Safety
9
Operational and Maintenance Safety
10
Hydraulic Safety
12
Storage Safety
12
Tire Safety
12
Battery Safety
12
Gas Engine Safety
13
PTO Driveline Safety
13
Electric Motor Safety
13
Safety Decal Locations
13
Decal Installation
14
Decal Locations
14
3 Components and Controls
17
4 Transport
19
Pre-Transport Checklist
19
Transport Procedure
19
5 Placement
21
Under Hopper Bottom Bins
21
Filling Bins
21
6 Operation
23
Pre-Operation Checklist
23
Machine Break-In and Operation
23
Drive Setup
24
Starting Conveyor
24
Conveyor Shutdown
25
Emergency Shutdown
26
Re-Starting (Full Tube)
26
Conveyor Operating Angles
26
Belt Speed
26
Operating Tips
27
7 Storage
29
8 Maintenance
31
Maintenance Schedule
31
Initial Start-Up Servicing
31
Hours or Daily
31
Hours or Weekly
32
200 Hours or Annually
32
Maintenance Checklist
33
Service & Maintenance Procedures
34
Fluids and Lubricants
34
Greasing
34
Conveyor Belt Tension
34
Belt Tension Instructions
35
Conveyor Belt Alignment
36
Belt Relacing
39
Conveyor Belt Replacement
39
Drive Belt Tension & Alignment (Gas and Electric Drive)
41
Driveline Shield (PTO Drive)
41
Tube Alignment Cable Truss
41
9 Troubleshooting
43
10 Appendix
47
S-Drive 55'-120' Specifications
47
Conveyor Product Chart
48
New Equipment Warranty
49
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