Batco 1300 P Series Operation Manual
  1. Manuals
  2. Brands
  3. Batco Manuals
  4. Accessories
  5. 1300 P Series
  6. Operation manual

Batco 1300 P Series Operation Manual

Top drive field loader grain conveyor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
TOP DRIVE FIELD LOADER GRAIN
CONVEYOR
1300 P, 1500 P SERIES
OPERATION MANUAL
Read this manual before using product. Failure
Part Number: P1512121 R0
to follow instructions and safety precautions can
Revised: 11/3/10
result in serious injury, death, or property
damage. Keep manual for future reference.

Advertisement

Table of Contents
loading

Related Manuals for Batco 1300 P Series

Summary of Contents for Batco 1300 P Series

  • Page 1 TOP DRIVE FIELD LOADER GRAIN CONVEYOR 1300 P, 1500 P SERIES OPERATION MANUAL Read this manual before using product. Failure Part Number: P1512121 R0 to follow instructions and safety precautions can Revised: 11/3/10 result in serious injury, death, or property damage.
  • Page 2 This product has been designed and constructed according to general engineering standards . Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice.

  • Page 3: Table Of Contents

    BATCO T RIVE IELD OADER 1300 P, 1500 P S ERIES TABLE OF CONTENTS 1. Introduction .......................... 3 2. Safety First..........................5 2.1. General Safety ......................6 2.2. Transport and Placement Safety ................7 2.3. Operational and Maintenance Safety ............... 8 2.4.
  • Page 4 BATCO T RIVE IELD OADER 1300 P, 1500 P S ERIES TABLE OF CONTENTS 8. Maintenance........................27 8.1. Maintenance Schedule ................... 27 8.1.1. Initial start-up servicing ................27 8.1.2. 8 Hours or Daily ..................27 8.1.3. 40 Hours or Weekly .................. 27 8.1.4.

  • Page 5: Introduction

    Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Batco distributor or dealer if you need assistance, infor- mation, or additional copies of the manual.
  • Page 6 1. I BATCO - T NTRODUCTION RIVE IELD OADER 1300 P, 1500 P S ERIES P1512121...

  • Page 7: Safety First

    BATCO - T 2. S RIVE IELD OADER AFETY IRST 1300 P, 1500 P S ERIES 2. Safety First The Safety Alert symbol to the left identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibil- ity of personal injury or death.

  • Page 8: General Safety

    2. S BATCO - T AFETY IRST RIVE IELD OADER 2.1. G 1300 P, 1500 P S ENERAL AFETY ERIES 2.1. GENERAL SAFETY Important: The general safety section includes instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., assembly safety), can be found in the appropriate section.

  • Page 9: Transport And Placement Safety

    BATCO - T 2. S RIVE IELD OADER AFETY IRST 1300 P, 1500 P S 2.2. T ERIES RANSPORT AND LACEMENT AFETY • Follow good shop practices: • keep service area clean and dry • be sure electrical outlets and tools are properly grounded •...

  • Page 10: Operational And Maintenance Safety

    2. S BATCO - T AFETY IRST RIVE IELD OADER 2.3. O 1300 P, 1500 P S PERATIONAL AND AINTENANCE AFETY ERIES • The winch must make a clicking sound when raising conveyor. If clicking sound stops, retain grip on handle, lower conveyor fully, and repair winch.
  • Page 11 BATCO - T 2. S RIVE IELD OADER AFETY IRST 1300 P, 1500 P S 2.3. O ERIES PERATIONAL AND AINTENANCE AFETY Figure 2.1 Workplace Hazard Area (Electric Area) Figure 2.2 Workplace Hazard Area (Hydraulic Drive) P1512121...

  • Page 12: Hydraulic Safety

    2. S BATCO - T AFETY IRST RIVE IELD OADER 2.4. H 1300 P, 1500 P S YDRAULIC AFETY ERIES 2.4. HYDRAULIC SAFETY • Always place all tractor hydraulic controls in neutral before disconnecting from tractor or working on hydraulic system.

  • Page 13: Safety Decal Locations

    BATCO - T 2. S RIVE IELD OADER AFETY IRST 1300 P, 1500 P S 2.8. S ERIES AFETY ECAL OCATIONS • When replacing worn tires, make sure they meet the original tire specifica- tions. Never undersize the replacement tire.
  • Page 14 2. S BATCO - T AFETY IRST RIVE IELD OADER 2.8. S 1300 P, 1500 P S AFETY ECAL OCATIONS ERIES Part #: P1513003 Part #: P1513004 Part #: P1513001 Figure 2.3 Safety Decal Locations (30-55 Conveyors) P1512121...
  • Page 15 BATCO - T 2. S RIVE IELD OADER AFETY IRST 1300 P, 1500 P S 2.8. S ERIES AFETY ECAL OCATIONS PART #: P1513002 Figure 2.4 Hydraulic Top drive Safety Decal PART #: P1513009 PART #: P1513002 PART #: 1513008 Figure 2.5 Electric Top Drive Safety Decals...
  • Page 16 2. S BATCO - T AFETY IRST RIVE IELD OADER 2.8. S 1300 P, 1500 P S AFETY ECAL OCATIONS ERIES P1512121...

  • Page 17: Components And Controls

    BATCO - T 3. C RIVE IELD OADER OMPONENTS AND ONTROLS 1300 P, 1500 P S ERIES 3. Components and Controls Before operating the conveyor, all operators should familiarize themselves with the location and function of the components and controls. See Table 3.1 and Figure 3.1 for details.
  • Page 18 3. C BATCO - T OMPONENTS AND ONTROLS RIVE IELD OADER 1300 P, 1500 P S ERIES P1512121...

  • Page 19: Transport

    BATCO - T 4. T RIVE IELD OADER RANSPORT 1300 P, 1500 P S 4.1. P ERIES RANSPORT HECKLIST 4. Transport Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.
  • Page 20 4. T BATCO - T RANSPORT RIVE IELD OADER 4.2. T 1300 P, 1500 P S RANSPORT ROCEDURE ERIES Table 4.1 Speed versus Weight Ratio Weight or fully equipped or loaded Road Speed implement(s) relative to weight of towing machine...

  • Page 21: Placement

    BATCO - T 5. P RIVE IELD OADER LACEMENT 1300 P, 1500 P S 5.1. U ERIES NDER OPPER OTTOM 5. Placement Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.
  • Page 22 5. P BATCO - T LACEMENT RIVE IELD OADER 5.2. F 1300 P, 1500 P S ILLING RUCKS ANKS ERIES 6. Unhook the unit from the tractor or towing vehicle and lower hopper to the ground. DANGER Upending hazard: Do not hook or unhook hitch unless weight is down.

  • Page 23: Operation

    BATCO - T 6. O RIVE IELD OADER PERATION 1300 P, 1500 P S 6.1. P ERIES PERATION HECKLIST 6. Operation Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.

  • Page 24: Drive Setup

    6. O BATCO - T PERATION RIVE IELD OADER 6.2. M 1300 P, 1500 P S ACHINE REAK PERATION ERIES 2. Check the drive and conveyor belt tension and alignment. Tension or align as required. 6.2.1. D RIVE ETUP YDRAULIC...

  • Page 25: Conveyor Shutdown

    BATCO - T 6. O RIVE IELD OADER PERATION 1300 P, 1500 P S 6.2. M ERIES ACHINE REAK PERATION 6.2.3. C ONVEYOR HUTDOWN YDRAULIC RIVE ODELS 1. Run until the belting is empty. 2. Reduce engine speed to low idle.

  • Page 26: Operating Tips

    6. O BATCO - T PERATION RIVE IELD OADER 6.2. M 1300 P, 1500 P S ACHINE REAK PERATION ERIES Note: Use the connector splice as a reference when counting belt revolutions. Contact your dealer or the factory for the appropriate drive components to obtain the recommended belt speed.

  • Page 27: Storage

    BATCO - T 7. S RIVE IELD OADER TORAGE 1300 P, 1500 P S ERIES 7. Storage WARNING Before continuing, please reread the safety information relevant to this section at the begin- ning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.
  • Page 28 7. S BATCO - T TORAGE RIVE IELD OADER 1300 P, 1500 P S ERIES P1512121...

  • Page 29: Maintenance

    BATCO - T 8. M RIVE IELD OADER AINTENANCE 1300 P, 1500 P S 8.1. M ERIES AINTENANCE CHEDULE 8. Maintenance Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.

  • Page 30: Maintenance Checklist

    8. M BATCO - T AINTENANCE RIVE IELD OADER 8.2. M 1300 P, 1500 P S AINTENANCE HECKLIST ERIES • Check belt lacing. If any clips are worn through, replace all lacing. • Check hopper flashing for wear and replace any that are worn. Worn flashing will cause hopper leakage.

  • Page 31: Service & Maintenance Procedures

    8.3.2. G REASING Note: Most original equipment bearings used by Batco are sealed units and will not accept grease. 1. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit.

  • Page 32: Belt Tension Instructions

    8. M BATCO - T AINTENANCE RIVE IELD OADER 8.3. S & M 1300 P, 1500 P S ERVICE AINTENANCE ROCEDURES ERIES NOTICE Do not operate conveyor if belt is slipping. Stop conveyor and tighten belt. Failure to do so will damage the belt and may void the warranty.

  • Page 33: Conveyor Belt Alignment

    BATCO - T 8. M RIVE IELD OADER AINTENANCE 1300 P, 1500 P S 8.3. S & M ERIES ERVICE AINTENANCE ROCEDURES Figure 8.1 Pinch Top Drive 8.3.5. C ONVEYOR LIGNMENT If your belt is tracking to one side, use the instructions below and follow the steps listed to center it.
  • Page 34 8. M BATCO - T AINTENANCE RIVE IELD OADER 8.3. S & M 1300 P, 1500 P S ERVICE AINTENANCE ROCEDURES ERIES HOPPER ROLLER Figure 8.2 Hopper Roller RANSITION OLLERS Note: The top transition roller should be the only one requiring adjustment. Only in extreme cases does the bottom transition roller require adjustment (Figure 8.3).

  • Page 35: Conveyor Belt Replacement

    BATCO - T 8. M RIVE IELD OADER AINTENANCE 1300 P, 1500 P S 8.3. S & M ERIES ERVICE AINTENANCE ROCEDURES Figure 8.4 Weather Guard Guide Block 8.3.6. C ONVEYOR EPLACEMENT 1. Rotate the belting until the lacing is...

  • Page 36: Belt Relacing

    8. M BATCO - T AINTENANCE RIVE IELD OADER 8.3. S & M 1300 P, 1500 P S ERVICE AINTENANCE ROCEDURES ERIES 12. Engage conveyor drive. Allow to run for 30 seconds, then shut down conveyor and inspect lacing. 8.3.7. B ELACING 1.

  • Page 37: Drive Belt Tension & Alignment (Electric Drive)

    BATCO - T 8. M RIVE IELD OADER AINTENANCE 1300 P, 1500 P S 8.3. S & M ERIES ERVICE AINTENANCE ROCEDURES 8.3.8. D & A RIVE ENSION LIGNMENT LECTRIC RIVE Power to the conveyor is transmitted through a set of v-belts. The drive system must be maintained at the proper belt tension and pulley alignment to obtain desired performance and life.
  • Page 38 8. M BATCO - T AINTENANCE RIVE IELD OADER 8.3. S & M 1300 P, 1500 P S ERVICE AINTENANCE ROCEDURES ERIES P1512121...

  • Page 39: Troubleshooting

    1300 P, 1500 P S ERIES 9. Troubleshooting The Batco Grain Conveyor is a simple and reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes, and solutions to the problems that you may encounter.
  • Page 40 9. T BATCO - T ROUBLESHOOTING RIVE IELD OADER 1300 P, 1500 P S ERIES Hopper Problem Cause Solution • belt not tracked (cen- • track belt (see Section 8.3.3. 8.3.5.) tered) • flashing installed incor- • inspect flashing for wear and replace if...

  • Page 41: Appendix

    BATCO - T 10. A RIVE IELD OADER PPENDIX 1300 P, 1500 P S 10.1. T ERIES RIVE IELD OADER PECIFICATIONS 10.Appendix 10.1. TOP DRIVE FIELD LOADER SPECIFICATIONS P1512121...

  • Page 42: Conveyor Product Chart

    10. A BATCO - T PPENDIX RIVE IELD OADER 10.2. C 1300 P, 1500 P S ONVEYOR RODUCT HART ERIES 10.2. CONVEYOR PRODUCT CHART The following table indicates the maximum angle a conveyor can move grain. To roughly determine conveyor angle, use angle guide on right. Stand the manual (vertically) on conveyor s-drive or tube and hold a string with a weight attached to end against the top of this page.

  • Page 43: New Equipment Warranty

    • The warranty will be limited to one year from the date of purchase. • A “Warranty Registration Form” and “Inspection Report” must be filled out and returned to Batco Manufacturing Ltd. at the time of sale in order to qualify for replacement of defective parts.
  • Page 44 Batco Manufacturing is a Division of Ag Growth Industries LP Part of the Ag Growth International Inc. Group 2165 North Service Road West Swift Current, Saskatchewan CANADA S9H 5K9 PHONE: (306) 773-7779 FAX: (306) 778-2524 EMAIL: info@batcomfg.com WEB: www.batcomfg.com © Ag Growth Industries Limited Partnership 2009...

This manual is also suitable for:

1500 p series

Table of Contents