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Batco 1565 SA Operator's Manual

Portable grain belt conveyor
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Portable Grain Belt Conveyor
Swing Away
Operator's Manual
This manual applies to:
1500 Series: 1565 SA, 1575 SA, 1585 SA, 1590 SA, 15100 SA
2000 Series: 2065 SA, 2075 SA, 2085 SA, 2095 SA, 20105 SA, 20110 SA, 20120 SA
2400 Series: 2465 SA, 2475 SA, 2485 SA, 2495 SA, 24105 SA, 24110 SA, 24120 SA
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P151114 R3
Revised: August 2017

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  • Page 1 Operator’s Manual This manual applies to: 1500 Series: 1565 SA, 1575 SA, 1585 SA, 1590 SA, 15100 SA 2000 Series: 2065 SA, 2075 SA, 2085 SA, 2095 SA, 20105 SA, 20110 SA, 20120 SA 2400 Series: 2465 SA, 2475 SA, 2485 SA, 2495 SA, 24105 SA, 24110 SA, 24120 SA Original Instructions Read this manual before using product.
  • Page 2 We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

  • Page 3: Table Of Contents

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY CONTENTS 1. Introduction ............................5 1.1. Serial Number Location......................5 1.2. Intended Use ..........................5 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. General Safety .......................... 7 2.3.
  • Page 4 6.20. Inspect and Service the Hydraulic Winch and Lift Cable ............. 66 7. Troubleshooting............................ 67 8. Specifications ............................70 9. Appendix ............................... 72 9.1. Power Swing Remote Transmitter Instructions ..............72 9.2. Programming Receivers......................73 10. Batco Limited Warranty ........................75 P151114 R3...

  • Page 5: Introduction

    1. INTRODUCTION 1. Introduction Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.

  • Page 6: Misuse

    1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended use. The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.

  • Page 7: Safety

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Overhead Power Lines

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.3. Overhead Power Lines • When operating or moving, keep conveyor away from overhead power lines and devices. • The conveyor is not insulated. • Electrocution can occur without direct contact. 2.4.

  • Page 9: Guards Safety

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Figure 1. Conveyor Work Area 2.8. Guards Safety • Keep guards in place and do not operate unless all guards are in place. • Do not walk on, step on, or damage guards. •...

  • Page 10: Raising And Lowering The Conveyor

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.9. Raising and Lowering the Conveyor • Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed. •...

  • Page 11: Towing The Conveyor

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2.12. Towing the Conveyor • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations. • Always travel at a safe speed, never exceeding 20 mph (32 km/h). •...

  • Page 12: Pto Driveline Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.13.1 PTO Driveline Safety Drive • Keep body, hair, and clothing away from rotating PTO driveline. • Make certain the driveline shields telescope and rotate freely on driveline before attaching. • Make certain the driveline is securely attached at both ends. •...

  • Page 13: Hydraulic Power Safety

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2.13.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 14: Tire Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.14. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

  • Page 15: Safety Equipment

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Steel-Toe Boots • Wear steel-toe boots to protect feet from falling debris. Work Gloves • Wear work gloves to protect your hands from sharp and rough edges. Dust Mask • Wear a dust mask to prevent breathing potentially harmful dust. 2.16.

  • Page 16: Safety Decal Locations And Details

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.17.2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s) that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
  • Page 17 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Figure 3. Swing Away Safety Decal Locations P151114 R3...
  • Page 18 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 4. S-Drive Safety Decal Locations P1513022 Figure 5. PTO Front Drive Safety Decal Locations P151114 R3...
  • Page 19 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Figure 6. Transport Arm Safety Decal Locations P151114 R3...
  • Page 20 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1. Safety Decals Part Number Description P1513044 WARNING WARNING ROLLOVER / TRANSPORT ROLLOVER / TRANSPORT HAZARD HAZARD To prevent serious injury or death: To prevent serious injury or death: • Fully extend axles before raising tube. •...
  • Page 21 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513052 NOTICE NOTICE To prevent damage, wheels must be To prevent damage, wheels must be free to move when raising or lowering free to move when raising or lowering equipment.
  • Page 22 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513030 CAUTION CAUTION NOT A STEP - SLIP HAZARD NOT A STEP - SLIP HAZARD To prevent injury or damage to the To prevent injury or damage to equipment, do not use belt guard as the equipment, do not use belt a step.
  • Page 23 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513037 WARNING WARNING TRANSPORT HAZARD TRANSPORT HAZARD To prevent serious injury or death: To prevent serious injury or death: • Securely attach equipment to vehicle with •...
  • Page 24 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 25 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513022 NOTICE NOTICE TAKE-UP ROLLER TAKE-UP ROLLER PRETENSIONER PRETENSIONER To prevent belt damage, use correct belt tension and do To prevent belt damage, use correct belt tension and do not attempt to not attempt to adjust belt tracking with the take-up roller.
  • Page 26 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513035 WARNING WARNING HIGH PRESSURE FLUID HAZARD HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it Hydraulic fluid can cause serious injury if it To prevent serious injury or death: penetrates the skin.
  • Page 27 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING WARNING ENTANGLEMENT HAZARD ENTANGLEMENT HAZARD To prevent serious injury or death: To prevent serious injury or death: • Keep body, hair, and clothing away from rotating •...
  • Page 28 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513032 NOTICE NOTICE To prevent damage, tighten/snug bolts as shown To prevent damage, tighten/snug bolts as shown when when assembling or maintaining the conveyor. assembling or maintaining the conveyor.
  • Page 29 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 30 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513048 DANGER DANGER ROTATING PTO DRIVELINE ROTATING PTO DRIVELINE HAZARD HAZARD To prevent serious injury or death: To prevent serious injury or death: •...

  • Page 31: Transport

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. TRANSPORT 3. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.

  • Page 32: Connect The Conveyor To The Towing Vehicle

    3. TRANSPORT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 2. Speed versus Weight Ratio Weight or fully equipped or loaded implement(s) Road Speed relative to weight of towing machine 1 to 1, or less Up to 32 km/h (20 mph) 2 to 1, or less Up to 16 km/h (10 mph) Do not tow if...

  • Page 33: Placement

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT 4. Placement Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Placement Safety • The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.
  • Page 34 4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 8. Adjust the hitch adjustment to the operating position, refer to Hitch Adjustment. 9. Move the jack into storage position. 10. Raise the main conveyor tube as required, see Raising and Lowering. The hydraulic cylinders are shipped without oil and must be charged with oil before the conveyor is put into operation.

  • Page 35: Extendable Axle Positioning

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT Figure 7. Conveyor Placement (Direct PTO Drive) 4.3. Extendable Axle Positioning When equipped with extendable axles: Important Do not raise the conveyor unless the axles are in the extended position. Do not transport the conveyor unless the axles are in the retracted position.

  • Page 36: Raising And Lowering

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Rollover can occur if axles are not extended before raising the conveyor. 1. Ensure the conveyor is on level ground before attempting to extend or retract the axles. The conveyor must be attached to tractor at all times.

  • Page 37: Hitch Adjustment

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT Failure to close the ball valve will cause the frame to lower, damaging the conveyor. Lowering: 1. Reconnect the hydraulic hose coupler to tractor, if disconnected. Keep the tractor running while lowering the conveyor should the need arise to re-lift it.

  • Page 38: Extended Swing Arm

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 9. Hitch Adjustment Tolerance If dimension C is greater than the hitch adjustment tolerance The PTO driveline will separate causing potential damage to equipment and/or operators. 1. With the conveyor completely lowered, adjust the hitch to position 1. 2.

  • Page 39: Raising And Lowering The Intake Hopper

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT • Lift the transfer using winch and connect the transport safety catch. Never transport conveyor on roads with transfer attached to swing arm in the extended position. The extendable swing should be in the extended position for off-road use only. Figure 10.

  • Page 40: Hydraulic Power Swing

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 12. Hopper in Transport Position 4.8. Hydraulic Power Swing When Equipped with a Hydraulic Power Swing 1. Connect the hydraulic hoses to the power source. 2. Use the valve handle to move the Swing Away Transfer to the desired position. Note When adjusting the power swing, it is normal to hear high pitched sounds depending on the power source.

  • Page 41: Electric Power Swing Operation

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT Figure 13. Power Swing Control Valve 4.9. Electric Power Swing Operation The Electric Power Swing is an optional component for some conveyor models. Remote transmitters are pre-programmed from the factory — to reprogram your remote (or to add additional remotes, please see the Appendix.
  • Page 42 4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 14. Power Swing Remote Transmitter 1. On the high end of the Power Swing remote receiver box, flip the power switch (Figure 15 on page 42) to the ON position. Table 3.

  • Page 43: Collapsible Hopper Cloth Control

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT For Remote Transmitter Operation: 1. Push the green button (no symbol) to turn the remote ON (Figure 14 on page 42). 2. Push the yellow directional buttons (marked with arrows) located below the ON/OFF buttons in the direction you want the hopper to move (Figure 14 on page 42).
  • Page 44 4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – SWING AWAY The following table indicates the maximum angle a conveyor can move grain. To roughly determine conveyor angle, use angle guide on right. Stand the manual (vertically) on conveyor tube and hold a string with a weight attached to end against the top of this page. Weighted end of string will fall between degree lines, and from this the approximate angle of the conveyor can be determined.
  • Page 45 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. PLACEMENT Table 4 Maximum Conveying Angles for Grains (continued) Grain Maximum Conveyor Operating Angle (degrees) Oats Peas Rice Soybeans Sunflower Triticale Wheat Alfalfa Pellets Barley Canary Seed Chickpeas Corn Shelled Corn (dry) Shelled Corn (wet) 30-45 Cotton Seed...

  • Page 46: Operation

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Operation Safety • Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.

  • Page 47: Operation - Swing Away Transfer Hydraulic Motor Drive

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. OPERATION 13. Do not run the conveyor for long periods of time without material on the conveyor belt because it increases wear. Try to run only when moving material. 14. Stop the conveyor when it is empty of grain and lockout power, lower fully. Important After the initial start-up and inspection, the conveyor should be shut down and visually inspected (see Maintenance Section) after approximately ten hours of operation.

  • Page 48: Operation - Pto Drive

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5.4. Operation - PTO Drive 540 RPM PTO Drive 1. Attach the PTO driveline securely to the tractor and confirm the connection to the conveyor shaft is secure. 2. Confirm the PTO driveline rotating shield and other shields/guards are in place and in good working order. 3.

  • Page 49: Conveyor Belt Speed

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. OPERATION 5.6. Conveyor Belt Speed The best results are obtained when the input drives are set to provide a conveyor belt speed of 500 to 600 ft/ min on the 1300 and 1500 series, and 600 to 650 ft/min on the 1800, 2000, and 2400 Series. Count the number of belt revolutions per minute to determine belt speed.

  • Page 50: Clean Out

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 1. Once the conveyor is clear of grain, lock out the power source. 2. Lower the conveyor fully. 3. Clean out any remaining grain from the conveyor with a vacuum or sweep out. 4.
  • Page 51 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. OPERATION Additional Clean-Out Procedures Proper cleaning will help to ensure longer belt life and prevent excess rust formation. 1. Run conveyor empty at full speed for 5-10 minutes after conveying fertilizer. This will help ensure that any product that may be under the belt will be cleaned out and prevent build up.

  • Page 52: Storage

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 20. Fertilizer Buildup at Hopper Transition 5.12. Storage After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components and perform maintenance as described in the Maintenance Section to prevent any unnecessary downtime at the start of the next season.

  • Page 53: Maintenance

    • After maintenance is complete, replace all guards, service doors, and/or covers. • Use only genuine Batco replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact Batco or your local dealer. Before attempting maintenance of any kind: •...

  • Page 54: Visually Inspect The Equipment

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Section 6.9. – Inspect the Hopper Flashing on page 57 Section 6.10. – Check the Roller Bearings on page 57 Section 6.11. – Check the Roller Lagging on page 57 6.14. Inspect Belt Lacing on page 61 Section 6.6.

  • Page 55: Lubricate The Equipment

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE 12. If equipped with a hand or hydraulic winch: Inspect winch cable for fraying, kinking, unwinding, or other possible damage. 6.4. Lubricate the Equipment Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers to handle all fluids and lubricants.

  • Page 56: Check The Gearbox Oil

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 23. Chain Coupler Location 6.6. Check the Gearbox Oil 1. Remove fill/vent plug to check gearbox oil level. Insert an improvised dipstick (rolled paper or plastic tie) into the oil filler hole to determine the oil level. 2.

  • Page 57: Inspect Hydraulic Hoses And Fittings

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE 6.8. Inspect Hydraulic Hoses and Fittings When equipped: 1. Pressurize the system. 2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface.

  • Page 58: S-Drive Pinch Roller

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. After the conveyor belt has been tensioned, check the alignment of all s-drive rollers, see Section 6.13. – Align the Conveyor Belt on page 4. If the belt is still loose after tensioning, the belt needs to be shortened or replaced (depending on wear). Figure 24.

  • Page 59: Adjust The Rollers

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE Figure 26. Roller out of Alignment Before Aligning the Belt: • The conveyor must be empty of all grain. • Wait until the belt makes a complete revolution before adjusting the rollers. Some belts may have uneven edges, appearing misaligned.

  • Page 60: Adjust The Belt Return Wear Blocks

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 28. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 29. Rotate the Adjustment Bolt 3. Restart conveyor and run empty for 1 minute. 4. Stop the conveyor and remove ignition key or lock out the power source. 5.

  • Page 61: Inspect Belt Lacing

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE Figure 30. Belt Return Wear Blocks 2. Replace the guards if removed. 6.14. Inspect Belt Lacing Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing. 6.15.
  • Page 62 6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. Move the tension roller to its loosest position. 3. Pull all the slack to the lacing area. 4. Remove the lacing retainer clip and pin. 5. Attach one end of the replacement belt to the belt end being removed, closest to the hopper. 6.

  • Page 63: Clean And Wash The Equipment

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE Figure 32. Lacing the Conveyor Belt 6.17. Clean and Wash the Equipment 1. Clean out excess grain from all areas of the conveyor. 2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.

  • Page 64: Check/Adjust The Truss Cables

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 33. Diagonal Pattern for 4-bolt and 6-bolt Tires 6.19. Check/Adjust the Truss Cables When equipped with Truss Cables: Check the Truss Cables: Check tube for straightness, no slack in the cables, and a just noticeable upward deflection of the discharge end. During operation, it is normal that for the tube to deflect downward.
  • Page 65 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. MAINTENANCE c. Return to step 5. 7. Secure jam nut on cable eyebolt and re-tighten any cable clamps that were loosened. 8. The cables are properly tightened when: • There is no slack in the cables. •...

  • Page 66: Inspect And Service The Hydraulic Winch And Lift Cable

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6.20. Inspect and Service the Hydraulic Winch and Lift Cable Place the conveyor in the fully lowered position with the cable slack. To Inspect the Lift Cable: 1. Inspect the cable for damage such as fraying, kinking, or unwinding. Replace if damaged (see below). 2.

  • Page 67: Troubleshooting

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 7. TROUBLESHOOTING 7. Troubleshooting Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below.
  • Page 68 Decrease belt speed, see Belt Speed in conveyor discharge plugging. Operation. between hood and belt. U-clamps or brackets U-clamps or brackets not Contact dealer or Batco to correct sliding on tube. properly crimped to tube. positioning. Drive Cause Problem Solution Drive making noise.
  • Page 69 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 7. TROUBLESHOOTING Scissor Lift Hydraulics Cause Problem Solution Valve is leaking. Loose/cracked fittings. Tighten/replace fittings. Worn hose. Replace hose. Valve spools are worn. Replace valve. Machine operates Oil is hot. Check oil level and add oil if required (use slowly.

  • Page 70: Specifications

    Weight Up - Operation Operation Belt (Conveyor Width Shear Model Length (ft) Bolt Swing (ft) (ft) (ft) (ft) Away) 1565 SA 135'6 3697 31.4 22.4 11.6 26.1 30 HP 1575 SA 3952 36.6 30.9 12.6 36.2 40 HP 155' BOLT,...
  • Page 71 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 8. SPECIFICATIONS Table 7. Swing-Away Transfer Specifications Belt Weight Model Hyd (in Length (lbs) Elec 5.9 (H 1500 34'6" SERIES) 6.2 (2000 2000 41'6" SERIES) 8.0 (2000 SERIES) 2400 45'3" 1300 10 HP P151114 R3...

  • Page 72: Appendix

    9. APPENDIX PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 9. Appendix 9.1. Power Swing Remote Transmitter Instructions Figure 35 on page 72 shows the controls and indicators for the power swing remote and receiver. Figure 35. Remote Transmitter and Receiver Controls and Indicators TRANSMITTER HOPPER MOVE (↑-↓)

  • Page 73: Programming Receivers

    PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 9. APPENDIX The transmitter automatically transmits a STOP signal after 30 minutes; this de-activates the receiver and the transmitter keypad. The remote transmitter that comes with each power swing is normally factory programmed to function with the power swing receiver.
  • Page 74 9. APPENDIX PORTABLE GRAIN BELT CONVEYOR – SWING AWAY TO REGISTER A FOURTH REMOTE TRANSMITTER: 1. Switch OFF the receiver. Important Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes for the duration of the registration window.

  • Page 75: Batco Limited Warranty

    10. Batco Limited Warranty This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 76 Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Email: info@batcomfg.com Web: www.batcomfg.com Batco is part of the Ag Growth International group ©Ag Growth International Inc. 2017 Printed in Canada...

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