Batco 1565 SA Assembly Manual

Portable grain belt conveyor

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Page 1 Assembly Manual This manual applies to: 1500 Series: 1565 SA, 1575 SA, 1585 SA, 1590 SA, 15100 SA 2000 Series: 2065 SA, 2075 SA, 2085 SA, 2095SA, 20105 SA, 20110 SA, 20120 SA 2400 Series: 2465 SA, 2475 SA, 2485 SA, 2495SA, 24105 SA, 24110 SA, 24120 SA Original Instructions Read this manual before using product.
Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section Formatting and restructuring updates Throughout...
Page 3: Table Of Contents
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY CONTENTS 1. Introduction ............................5 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. General Safety .......................... 7 2.3. Moving Conveyor Belt Safety....................8 2.4. Rotating Parts Safety........................ 8 2.5. Drives and Lockout Safety......................8 2.5.1 Electric Motor Safety....................
Page 4 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. Specifications ............................104 6. Appendix ............................. 105 6.1. Bolt Torque........................... 105 6.2. Open to Closed Center Conversion:..................105 7. Batco Limited Warranty ........................107 P1512114 R4...
Page 5: Introduction
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 1. INTRODUCTION 1. Introduction This manual describes how to assemble a Batco Portable Grain Belt Conveyor. Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly.
Page 6 1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY P1512114 R4...
Page 7: Safety
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
Page 8: Moving Conveyor Belt Safety
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.3. Moving Conveyor Belt Safety • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean. 2.4. Rotating Parts Safety •...
Page 9: Electric Motor Safety
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2.5.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor. •...
Page 10: Hydraulic Power Safety
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.
Page 11: Tire Safety
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.
Page 12: Personal Protective Equipment
2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2.7. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...
Page 13: Safety Decals
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY 2.9. Safety Decals • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. • Replaced parts must display the same decal(s) as the original part. •...
Page 14 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 1. Safety Decal Locations P1512114 R4...
Page 15 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Figure 2. Front PTO Drive Safety Decal Locations P1512114 R4...
Page 16 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 3. Transport Arm Safety Decal Locations P1512114 R4...
Page 17 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1. Safety Decals Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
Page 18 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING WARNING ENTANGLEMENT HAZARD ENTANGLEMENT HAZARD To prevent serious injury or death: To prevent serious injury or death: • Keep body, hair, and clothing away from rotating •...
Page 19 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513032 NOTICE NOTICE To prevent damage, tighten/snug bolts as shown To prevent damage, tighten/snug bolts as shown when when assembling or maintaining the conveyor. assembling or maintaining the conveyor.
Page 20 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
Page 21 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513048 DANGER DANGER ROTATING PTO DRIVELINE ROTATING PTO DRIVELINE HAZARD HAZARD To prevent serious injury or death: To prevent serious injury or death: •...
Page 22: Features
3. FEATURES PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. Features Below are some of the main features of the Batco Portable Grain Belt Conveyor. Figure 4. Typical Swing Away Components Table 2. Typical Swing Away Components Description Description Item...
Page 23: Model Number
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. FEATURES 3.1. Model Number P1512114 R4...
Page 24: Assembly
Report missing or damaged parts immediately to ensure that proper credit is received from Batco or your distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.
Page 25: Before You Begin
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 4.4. Before You Begin Before you assemble the conveyor: • Familiarize yourself with all the sub-assemblies, components, and hardware that make up the equipment. • Have all parts and components on hand, and arrange them for easy access. •...
Page 26: Install The Return Roller (2000 And 2400 Series)
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 6. Assembled Transfer Tube and Hopper 4.6. Install the Return Roller (2000 and 2400 Series) For 2000 Series: 1. Locate the approximate position of the roller bracket (1) on the tube. See Figure 2.
Page 27 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 7. Return Roller Position (2000 Series) Figure 8. Installing Return Roller (2000 Series) P1512114 R4...
Page 28 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY For 2400 Series: 1. Attach the return roller bracket (1) to the mount bracket welded on the tube using 1/2" x 1-1/2" bolts (3) and 1/2" locknuts (4). 2. Attach the spring loaded return hex roller (5). Table 5.
Page 29: Install The Belt
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 4.7. Install the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation. Thread a Fish Tape through the Conveyor Tube 1.
Page 30 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 12. Belt Through Transition Rollers (2000 Series) Item Description Transition Roller 5. Attach the end of the belt to the fish tape using a clamp, or use a short piece of belt and thread the connector wire through the lacing clips to connect.
Page 31 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 14. Conveyor Belt Pulled Through the Spout 2. Wrap the belt around the spout roller and pull it back under the conveyor tube to the hopper until approximately 6' (1.8 m) of excess belt remains on the stand behind the hopper. Figure 15.
Page 32 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 16. Conveyor Belt Bottom Path (2000 Series) Item Description Transition Roller 3. Wrap the remaining conveyor belt around the hopper roller (7) and under the tube. Figure 17. Conveyor Belt Around Hopper Roller Item Description Hopper Roller...
Page 33 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Do not attach the vise grips too tightly, this can damage the belt. 2. Pull the ends of the belt together. 3. Install connector wire through the belt lacing (3). Figure 18. Using a Strap Puller Item Description Strap Puller...
Page 34: Install The Collapsible Hopper Cloth
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 19. Tapering the Trailing Edge of the Belt BELT TRAVEL DIRECTION TRAILING SIDE OF BELT NOTCHED Tighten the Conveyor Belt Use the hopper roller bolts to set the belt tension. 1.
Page 35 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY The hopper cloth and its frame is now ready to be installed onto the hopper. The lower frame remains loose. Some adjustment of the lower frame is expected when the hopper cloth is installed onto the hopper. Table 6.
Page 36 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. Glue the side flashing to the conveyor while ensuring it is flush and overlapping the front flashing. 3. Install transition flashing. • For 2400 Series: install transition flashing under the side flashing with 1/4" x 1" self-tapping screws (4) and 1/4"...
Page 37 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 22. Flashing for 1500 and 2000 Series Install the Pivot Shaft 1. Slide the pivot shaft (1) through the mounting holes. 2. Slide the hopper springs (3) over the ends of the pivot shaft. 3.
Page 38 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 23. Installing the Pivot Shaft, Hopper Springs, and Shaft Brackets 4. Connect the springs to the shaft brackets. • For 2000 and 2400 Series: Orient the hopper springs and shaft bracket as follows Figure 24.
Page 39 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 25. Orientation of the Shaft Bracket for 1500 Series Conveyors 5. Secure the pivot shaft with a cotter pin. Install the Hopper Cloth 1. Attach the upper side frames (1) to the shaft brackets (2) using 5/16" hex bolts (3) and nuts (4). 2.
Page 40: Install The Collapsible Hopper Cloth Controls
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 9 Components for Installing the Hopper Cloth onto the Conveyor (continued) 1/4" x 1" Self-tapping Screw Trimlock Figure 26. Installing the Hopper Cloth onto the Conveyor 4.9. Install the Collapsible Hopper Cloth Controls This section describes how to install the control for raising and lowering the collapsible hopper cloth.
Page 41 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 10. Collapsible Hopper Cloth Controls Components (For 1500, 2000, and 2400 Series) Description Quantity Item 3/8" x 1-1/2" Hex Bolt 3/8" Hex Nut Hopper Handle Rubber Handle 3/8" Washer Nylon USS Handle Mount 2"...
Page 42 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 28. Installing Hopper Handle (2000 Series) 3. For 2400 Series: a. Locate the position of the handle mount. See Figure b. Attach the handle mount (6) onto the tube using 2" u-clamp (7), 1/2" x 2-1/2" bolt (8), and 1/2" locknut (9).
Page 43 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 30. Installing Hopper Handle (2400 Series) Note Ensure the handle can pivot after tightening the bolt. Install the Cable Sheaves 1. Fasten cable sheaves (1) onto hopper using a 1/4" x 1" bolt (2) and 1/4" locknut (3). Table 11.
Page 44 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 31. Installing Cable Sheaves Install the Cable and Clamps 1. Manually collapse the hopper and point the hopper handle toward the hopper. 2. Secure the cable (1) to the handle with a cable clamp (2). 3.
Page 45 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 32. Installing the Cable and the Clamps P1512114 R4...
Page 46: Install The Spout Hood
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4.10. Install the Spout Hood For component identification and placement refer to: • Table 13 on page 46 Table 14 on page 47 • Figure 33 on page 46 Figure 36 on page 48 1.
Page 47 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 14. Spout Hood and Support Braces Components Quantity for Series Description Item 1500 2000 2400 Support Brace RH Support Brace LH Support Brace Spacer — — Lower Lateral Brace 1/2" x 1-1/2" Hex Bolt —...
Page 48: Install The Hydraulic Drive (1500 Series)
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 35. Installing Support Braces (2000 Series) Figure 36. Installing Support Braces (2400 Series) 4.11. Install the Hydraulic Drive (1500 Series) This procedure provides instructions to install the hydraulic top drive on the conveyor. For component identification and placement refer to: •...
Page 49 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Install the Motor Mount and Sprocket/Chain Assembly 1. Remove the 1/2" locknuts (2) from the drive roller flange bearing (7). Note These bolts will be used to fasten the motor mount (1) to the conveyor. 2.
Page 50 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Install the Hydraulic Motor 1. Slide the drive shaft of the hydraulic motor (1) into the sprocket and chain assembly. 2. Secure the motor to the sprocket and chain assembly with the 3/8" x 2" spring pin (2). 3.
Page 51 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 17. Hydraulic Fittings and Coupler Guard Components Item Description 1/4" Self-tapping Screw 1/4" Flat Washer 1-1/4" Hydraulic Motor Guard 4.5 x 6.25 Swivel 90 - 3/8" MPT x 1/2" FPT Speed Control Valve 1/2"...
Page 52 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 40. Installing the Hydraulic Fittings 7. Install the shaft guard (see Section 4.16. – Install the Shaft Guard on page 66 for instructions). 8. Place the safety decal above the hydraulic motor assembly as indicated in 2.9.2 Safety Decal Locations and Details on page 9.
Page 53: Install The Hydraulic Drive (2000 Series)
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 41. Installing the Hydraulic Hoses Note Attach hydraulic hoses to: • spool valve for Swing Away with Hydraulic Power Swing • half valve flow control for Swing Away with Electric Remote Power Swing •...
Page 54 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. Loosely fasten the motor mount (1) to the drive roller flange bolts using the nuts removed in step 1. 4. Install the sprocket and chain assembly: a. Assemble the sprockets (3, 6) and chain (5) with the connector link. b.
Page 55 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 5. Tighten fasteners in sequence starting with the bolts connecting the motor mount to the bearing, followed by the bolts connecting the motor to the motor mount, and finally the set screws on the sprockets. Table 20.
Page 56 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 21. Hydraulic Fittings and Coupler Guard Components Item Description 10 ORB x 1/2" FPT Swivel 1/2" Hex Nipple (S1022–D) 1/2" Check Valve - (No Rev Flow) 1/2" Straight Swivel (S1120-DD) 1-1/4"...
Page 57: Install The Hydraulic Drive (2400 Series)
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 22. Hydraulic Hoses (2000 Series) Description Quantity Item For Models with Power Swing: 1/2" Hydraulic Hose - 1/2" MPT - 1/2" MPT, 6' 3/4" Hydraulic Hose - 1/2" MPT - 1/2" MPT, 6' For Models without Power Swing: 1/2"...
Page 58 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Install the Motor Mount and Sprocket/Chain Assembly 1. Remove the 1/2" locknuts (2) from the drive roller flange bearing (7). Note These bolts will be used to fasten the motor mount (1) to the conveyor. 2.
Page 59 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Install the Hydraulic Motor 1. Install the 1/4" x 1–1/2" woodruff key (3) into the drive shaft of the hydraulic motor (2). 2. Slide the drive shaft of the hydraulic motor (2) into the sprocket and chain assembly. 3.
Page 60 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 3. Insert the 1/2" check valve (3) into the hex nipple (2). 4. Insert a 1/2" swivel (4) into the check valve (3). 5. Install the coupler guard (5) using 1/4" x 1" self-tapping screws (6) and 1/4" flat washers (7). Table 25.
Page 61 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Important Protect hose ends from dirt. Table 26. Hydraulic Hoses (2400 Series) Description Quantity Item For Models with Power Swing: 1/2" Hydraulic Hose - 1/2" MPT - 1/2" MPT, 9' 3/4" Hydraulic Hose - 1/2" MPT - 1/2" MPT, 6' For Models without Power Swing: 1/2"...
Page 62: Assemble The Main Conveyor Boot
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4.14. Assemble the Main Conveyor Boot For component identification and placement refer to: • Table 27 on page 63 • Figure 50 on page 62 Figure 54 on page 64 Install the Boot Flashing 1.
Page 63 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 2. Secure the hopper base and the rubber flashing to the hopper using 3/8" x 1-1/2" bolts (6), 3/8" flat washers (9), and 3/8" locknuts (7). 3. Attach the swivel base (2) to the hopper base (4) using hopper base tabs (1), 3/8" x 1-1/2" bolts (6), and 3/8"locknuts (7).
Page 64: Attach The Swing Frame Stiffener (2000 And 2400 Series)
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 53. Installing Swivel Top 5. Insert the swing belt shield (11) through the swivel base (2); ensure it is flush with the hopper base (4). 6. Secure the belt shield to the swivel base using rivets (10). See Figure Figure 54.
Page 65 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 1. Attach the stiffener cross brace (1) to the mount plate (welded on the axle arm) with eight 1/2" x 1-3/4" bolts (2) and 1/2" locknuts (3). 2. Attach the stiffener bracket (4) between the axle arm and suspension bracket with two frame washers (6), 1"...
Page 66: Install The Shaft Guard
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4.16. Install the Shaft Guard For component identification and placement refer to: • Figure 56 on page 66 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts. 2.
Page 67 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 29 Transport Arm Offset Components (continued) Description Quantity Item 3/4" Nylock Nut Transport Arm Offset Figure 57. Attaching Mount Plates and Transport Arm Offset 4. Slide the transport adjustment arm (5) onto the transport arm offset. 5.
Page 68 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Attach the Hydraulic Winch and Lift Cable 1. Attach the hydraulic winch (1) to the winch plate using 3/8" x 1-1/4" bolts (2), 3/8" flat washers (3), and 3/8"locknuts (4). 2. Install the cable sheave (5) to the transport adjustment arm using 1/2" x 3" bolts (6) and 1/2" locknuts (7). 3.
Page 69 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Attach the Turnbuckle 1. Attach the turnbuckle (1) to the tab on the bottom surface of the adjustment arm using pin and cotter pin. • If turnbuckle is hung between two tabs, use 1/2" x 6" bolt (19) and 1/2" locknut (9). Table 32.
Page 70: Assemble The Transport Arm (2000 And 2400 Series)
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4.18. Assemble the Transport Arm (2000 and 2400 Series) This procedure describes the installation of the transport arm and the hydraulic winch. Attach the Transport Arm 1. Orient the transport arm weldment (1) so it is overhanging to the side of the conveyor where the swing away conveyor will be operating on.
Page 71 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 34. Transport Adjustment Arm Components Description Quantity Item Transport Adjustment Arm 1/2" x 3" Hitch Pin 3/16" x 3-1/4" Hair Pin 7/16" x 1" Hex Bolt 7/16" Nylock Nut Figure 62. Attaching the Transport Adjustment Arm 6.
Page 72 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 63. End View of the Transport Adjustment Arm Attach the Hydraulic Winch and Lift Cable 1. On the top surface of the transport arm weldment, attach the hydraulic winch (1) using 3/8" x 1-1/4" bolts (2), 3/8"...
Page 73 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 35 Transport Arm Components (continued) Description Quantity Item 5/16" Cable Clamp 5/8" x 6" Turnbuckle Figure 64. Attaching the Hydraulic Winch and Pulley 4. Feed the winch cable (12) over the cable sheave and connect it to the spool (minimum 3 wraps around the spool, feed the cable through hole in side of spool, and secure with clamp and clamp hardware).
Page 74: Attach The Hydraulic Winch Hose
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 65. Attaching the Turnbuckle 4.19. Attach the Hydraulic Winch Hose 1. Wrap threaded seal tape around the exposed thread of the hydraulic fittings. 2. Attach the fittings (1, 3) to the hydraulic hoses (2). See Figure Table 36.
Page 75 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 66. Hydraulic Winch and Hoses 3. Attach two hydraulic hoses to the winch. 4. Route the hydraulic hoses along the axle arm and towards the tractor through the brackets underneath the main conveyor tube (see Figure 67 Figure...
Page 76 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 67. Hydraulic Winch Hose Routing (1500SA) Figure 68. Securing Hydraulic Hose (1500SA) P1512114 R4...
Page 77 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 69. Hydraulic Winch Hose Routing (2000SA and 2400SA) P1512114 R4...
Page 78: Install The Basic Hopper Wheel
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4.20. Install the Basic Hopper Wheel This section is applicable to the Swing Away models without hydraulic or electric power swing options. Table 37. Hopper Wheel Components Description Quantity Item Transfer Hopper Assembly Swing Transfer Wheels Front Mount 3/4"...
Page 79: Install The Hydraulic Power Swing (Optional)
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 4.21. Install the Hydraulic Power Swing (Optional) This section is applicable to the Swing Away models with hydraulic power swing option. 4.21.1 Assemble the Power Swing Axle Attach the Hydraulic Motor 1.
Page 80 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 71. Attaching Hydraulic Motor and Tire 3. Insert the filler ring (5) into the hydraulic motor shaft. 4. Install the tire (6) to the motor shaft. Secure into place by inserting a 1/4" x 1-1/2" key (7). 5.
Page 81 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 72. Attaching Cushion Block, Fittings and Hoses 4. Attach the assembled cushion block to the power swing base using 5/16" x 1" hex bolt (5) and 5/16" lock washer (6). 5.
Page 82: Install The Hydraulic Spool Valve And Hoses
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Attach the Power Swing Axle to the SA Hopper 1. Attach the assembled power swing axle to the hopper weldment using 1/2" x 1-1/2" hex bolts (1), 1/2" lock washers (2), and 1/2" locknuts (3). See Figure Table 41.
Page 83 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 42. Hydraulic Spool Valve Bracket Quantity for Series Description Item 1500 2000 2400 10" x 2-1/2" U-Clamp Valve Bracket — — 7/16" x 1-1/2" Hex Bolt GR8 — 1/2" x 2-1/2" Hex Bolt GR8 —...
Page 84 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 43. Hydraulic Valve Description Quantity Item Valve-2 SPL-Hyspec-1 Detent-22gal 3/8" x 3" Hex Bolt 3/8" Nylock Nut Figure 76. Installing Valve Attach the Hydraulic Fittings and Hoses 1. Wrap threaded seal tape around the exposed thread of swivels (1, 2, 3, 4). Attach the swivels to the valve. Figure Table 44.
Page 85 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 77. Hydraulic Valve Fittings 2. Attach the hydraulic motor hoses (hose A and hose B) to the valve. 3. Attach two hydraulic hoses (5) to the swivels. See Figure 4. Route the hydraulic hoses (5) towards the transfer hopper. 5.
Page 86 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 45. Hydraulic Valve Hoses Quantity for Series Description Item 1500 2000 2400 — — 3/8" Hose (6') - 1/2" MPT-1/2" MPT PC — — (hydraulic 1/2" Hose (6') - 1/2" MPT-1/2" MPT —...
Page 87 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 46. Securing Hydraulic Hose Quantity for Series Description Item 1500 2000 2400 3/8" Hose Clamp Plastic Hyd 1/4" Flat Washer USS Plated 1/4" x 2" Tek Screw Figure 79. Securing Hydraulic Hose 7.
Page 88 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Table 47. Hydraulic Hoses and Fittings Quantity for Series Description Item 1500 2000 2400 — — 3/8" Hose (15') — 1/2" MPT–1/2" MPT PC — — 1/2" Hose (15') — 1/2" MPT–1/2" MPT PC —...
Page 89: Install The Electric Remote Power Swing (Optional)
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 4.22. Install the Electric Remote Power Swing (Optional) This section is applicable to the Swing Away models with electric power swing option. 4.22.1 Assemble the Power Swing Axle Attach the Electric Motor 1.
Page 90 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 81. Installing Electric Motor and Tire Install the Electric Motor Wire 1. Unscrew the nuts on the motor terminal. 2. Connect the two motors in parallel using an electrical cable (1) as shown in Figure 82.
Page 91 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Table 49. Motor Cable Description Quantity Item Motor Cable — Motor Assembly Figure 82. Motor Cable Attach the Power Swing Axle to the SA Hopper 1. Attach the assembled power swing axle to the hopper weldment using 1/2" x 1-1/2" hex bolts (1), 1/2" locknuts (2), and 1/2"...
Page 92: Install The Receiver Box
4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4.22.2 Install the Receiver Box Attach the Receiver Box 1. Mark a distance of approximately 24" from the edge of the spout to determine the location of the receiver box assembly (2). 2.
Page 93 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Note The positive wire has a red boot on it. 4. Attach the wires to the motor located on the same side as the receiver box electrical cables. See Figure To connect: a.
Page 94 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 86. Electric Remote Power Swing Wiring Diagram 5. Securely tighten the nuts on the motor terminals on both motors. 6. Secure the cable to the tube and to the side of the hopper using 1/2" cable clamps (1) and 1/4" x 1" Tek screws (2).
Page 95 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 87. Installing Receiver Box Connect the Long Electrical Cable 1. Uncoil the long electrical cable from the receiver box. 2. Identify the positive and negative wires. Note The positive wire has a circuit breaker and printing on it. See Figure P1512114 R4...
Page 96 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 88. Connecting Long Electrical Cable 3. Route the long electrical cable over top of the transfer spout. Note When operating, attach the positive wire directly to the positive terminal on the tractor battery and the negative wire to the tractor chassis as shown in Figure 88 Figure...
Page 97: Install The Flow Control Half Valve
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY 4.22.3 Install the Flow Control Half Valve Attach the Half Valve 1. Attach the flow control half valve (1) to the pre-drilled holes on the spout weldment using 1/4" x 2-1/2" bolts (2) and 1/4"...
Page 98 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 90. Attaching Flow Control Half Valve Fittings 3. Route the motor hydraulic hoses across the top of the spout weldment and attach to the flow control half valve. P1512114 R4...
Page 99 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 91. Hydraulic Hoses 4. Secure the hoses in place using 3/8" hose clamps (4), 1/4" flat washers (5), and 1/4" x 1" Tek screws (6). Table 55. Securing Hydraulic Hoses Description Quantity Item...
Page 100 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 92. Securing Hydraulic Hoses 5. Attach the hydraulic hoses (7, 8) to the fittings (1, 3). See Figure Important Protect hose ends from dirt. Table 56. Hydraulic Hoses and Fittings Quantity Description Item...
Page 101: Attach The Swing Away Conveyor To The Main Conveyor
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 93. Half Valve Flow Control 6. Attach the hydraulic fittings (9) to the hydraulic hose (7, 8). When not in use, securely store hoses close to the main conveyor boot. Important Protect hose ends from dirt.
Page 102 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Figure 94. Attaching Support Braces to the Hopper Base 3. Loosen the winch cable and attach the winch grab hook to swing away hopper chain. 4. Lift the swing away to transport position. Position the tab located on the side of the wheel base weldment in between the turnbuckle jaws and secure in place using a 1/2"...
Page 103 PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 4. ASSEMBLY Figure 95. Attaching the Swing Away to the Transport Arm P1512114 R4...
Page 104: Specifications
5. SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 5. Specifications Table 58. Swing Away Conveyor Model Description 1500 2000 2400 1300 Weight (lbs) Power Options Hydraulic (Cu.in) 10.0 Electric (Hp) P1512114 R4...
Page 105: Appendix
PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 6. APPENDIX 6. Appendix 6.1. Bolt Torque Table 59 on page 105 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 59 on page 105 as a guide.
Page 106 6. APPENDIX PORTABLE GRAIN BELT CONVEYOR – SWING AWAY Important A closed center option does not provide for the drain of standby spool leakage. This can allow a very small amount of oil to enter the work ports when in neutral. Figure 96.
Page 107: Batco Limited Warranty
7. Batco Limited Warranty This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
Page 108 Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Email: info@batcomfg.com Web: www.batcomfg.com Batco is part of the Ag Growth International group ©Ag Growth International Inc. 2017 Printed in Canada...

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Batco 1565 SA Assembly Manual

1 Introduction

2 Safety

3 Features

4 Assembly

5 Specifications

6 Appendix

7 Batco Limited Warranty