Master Cylinder Reassembly; Master Cylinder Installation - Suzuki GSX-R1000 2007 Service Manual

8-84 CHASSIS

MASTER CYLINDER REASSEMBLY

Reassemble the master cylinder in the reverse order of disas-
sembly. Pay attention to the following points:
* Clean the master cylinder components with fresh
brake fluid before reassembly. Never use cleaning
solvent or gasoline to clean them.
* Do not wipe the components with a rag.
* Apply brake fluid to the cylinder bore and all the
component to be inserted into the bore.
Specification and classification: DOT 4
• Apply SUZUKI SILICONE GREASE to the push rod end.
99000-25100: SUZUKI SILICONE GREASE

MASTER CYLINDER INSTALLATION

Install the master cylinder in the reverse order of removal. Pay
attention to the following points:
• Apply thread lock to the master cylinder mounting bolts.
99000-32110: THREAD LOCK SUPER "1322"
• Tighten each bolt to the specified torque.
(Brake hose routing:
" Brake hose union bolt : 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Master cylinder mounting bolt :
Master cylinder rod lock-nut :
* The seal washers should be replaced with the new
ones to prevent fluid leakage.
* Bleed air from the system after reassembling the
master cylinder. (
• Adjust the brake pedal height. (
10-22)
10 N·m (1.0 kgf-m, 7.0 lb-ft)
18 N·m (1.8 kgf-m, 13.0 lb-ft)
2-26)
2-25)
or equivalent
or equivalent