Important Information; Preparation For Removal And Disassembly; Replacement Parts; Ri Ngs - Yamaha FZ09E Service Manual

EA$20 180
IMPORTANT INFORMATION
EA$20 l ll0
PR EPARATION FOR REMOVAL AND
DISASSEMBLY
1.
Before removal and disassembly, remove all
dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning equip-
ment.
Refer to "SPECIAL TOOLS" on page 1-18.
3.
When disassembling, always keep mated
parts together. This includes gears, cylinders,
pistons and other parts that have been "mat-
ed" through normal wear. Mated parts must
always be reused or replaced as an assem-
bly.
4. During disassembly, clean all of the parts and
place them in trays in the order of disassem-
bly. This will speed up assembly and allow for
the correct installation of all parts.
5. Keep all parts away from any source of fire.
REPLACEMENT PARTS
Use only genuine Yamaha parts for all replace-
ments. Use oil and grease recommended by
Yamaha for all lubrication jobs. Other brands
may be similar in function and appearance, but
inferior in quality.
1-11
IMPORTANT INFORMATION
.....,,
..
GASKETS, OIL SEALS AND 0-RINGS
1. When overhauling the engine, replace all
gaskets, seals and 0-rings. All gasket surfac-
es, oil seal lips and 0 -rings must be cleaned.
2 . During reassembly, properly oil all mating
parts and bearings and lubricate the oil seal
lips with grease.
2--~~--~
'-0 - ----.
1 •
4
1.
Oil
2 .
lip
3. Spring
4. Grease
.....,.,.
LOCK WASHERS/PLATES AND COTTER
PINS
After removal, replace all lock washers/plates
"1" and cotter pins. After the bolt or nut has been
tightened to specification, bend the lock tabs
along a flat of the bolt or nut.
0
0
1
BEARINGS AND OIL SEALS
Install bearings "1" and oil seals "2" so that the