Assembling The Front Fork Legs - Yamaha FZ09E Service Manual

3.
Check:
• Damper rod
"1"
Damage/wear ~
Replace.
Obstruction ~ Blow out all of the oil passag-
es with compressed air.
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NOTICE
~~~~~~~~~~~~~
• The front fork leg has a very sophisticated
Internal construction, which are particular-
ly sensitive to foreign material.
• When disassembling and assembling the
front fork leg, do not allow any foreign ma-
terial to enter the front fork.
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ASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
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AwARNING
• Note that the amount of the fork oil is differ-
ent in the left and right front fork legs. Make
sure to fill each of the left and right front
fork legs with the specified amount of the
fork oil.
• If both front fork legs are not filled with the
specified amount of the fork oil, it may
cause poor handling and a loss of stability.
TIP ~~~~~~~~~~~~~~~
• When assembling the front fork leg, be sure to
replace the following parts:
- Oil seal
- Oil seal clip
-Dust seal
FRONT FORK
-Copper washer
-0-ring
• Before assembling the front fork leg, make
su re all of the components are clean.
1. Install:
• Damper rod assembly
"1"
NOTICE
~~~~~~~~~~~~~
Allow the damper rod assembly to sllde
slowly down the Inner tube " 2" until It pro-
trudes from the bottom of the inner tube. Be
careful not to damage the inner tube.
TIP ~~~~~~~~~~~~~~~
The left side damper rod assembly has the two
holes of oil path, unlike the right side.
1
A. Left side
B. Right side
2. Tighten:
• Damper rod assembly bolt
(along with the copper washer
IUM)
Damper rod assembly bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
LOCTITE®
TIP ~~~~~~~~~~~~~~~
While holding the damper rod assembly with the
damper rod holder "1 ", tighten the damper rod
assembly bolt.
Damper rod holder
90890-01423
Damping rod holder
YM-01423
4-53