Yamaha FZ09E Service Manual page 181

2
0
OA-1
3
2. Check:
• Rear brake caliper bracket
"1"
Cracks/damage
--+
Replace.
Refer to "REAR WHEEL" on page
4-14.
1
0
EA~1
ASSEMBLING THE REAR BRAKE CALIPER
EWA1AC1400
AwARNING
• Before Installation, all Internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents as they will cause the brake caliper
piston dust seal and brake caliper piston
seal to swell and distort.
• Whenever a brake caliper is disassembled,
replace the brake caliper piston dust seal
and brake caliper piston seal.
Specified brake fluid
DOT4
INSTALLING THE REAR BRAKE CALIPER
1. Install:
• Rear brake caliper "1"
(temporarily)
• Brake hose gaskets
l§tiWJ
• Brake hose "2"
• Brake hose union bolt "3"
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 fl·lbf)
4-41
REAR BRAKE
A
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to " CABLE
ROUTING" on page 2-41.
NOTICE ~~~~~~~~~~~~
When Installing the brake hose onto the
brake caliper " 1 ", make sure the brake pipe
" a" passes between the projections "b" on
the brake caliper.
1
\
b
2.
Remove:
• Rear brake caliper
3. Install:
• Brake pad insulators
• Brake pad shims
(onto the brake pads)
• Brake pad spring
(into the rear brake caliper)
• Brake pads
• Rear brake caliper
Refer to "REPLACING THE REAR BRAKE
PADS" on page
4-38.
Rear brake caliper bolt (front)
27 Nm (2.7 m-kgf, 20 fl·lbf)
Rear brake caliper bolt (rear)
22 Nm (2.2 m·kgf, 16 fl·lbf)
LOCTITE®
Brake pad retaining bolt
17 Nm (1.7 m·kgf, 12 fl·lbf)
Screw plug
2.5 Nm (0.25 m-kgf, 1.8 ft·lbf)