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Yamaha Manuals
Motorcycle
2008 Fazer FZ1-N
Service manual
Yamaha FZ1-N Service Manual
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Also See for FZ1-N
:
Service manual
(546 pages)
,
Owner's manual
(106 pages)
,
Owner's manual
(98 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
How to Use this Manual
General Information
Identification
Vehicle Identification Number
Model Label
Features
Fi System
Instrument Functions
Important Information
Preparation for Removal and Disassembly
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Checking the Connections
Special Tools
Specifications
General Specifications
Engine Specifications
Chassis Specifications
Electrical Specifications
Tightening Torques
General Tightening Torque Specifications
Engine Tightening Torques
Chassis Tightening Torques
Lubrication Points and Lubricant Types
Engine
Chassis
Lubrication System Chart and Diagrams
Engine Oil Lubrication Chart
Lubrication Diagrams
Cooling System Diagrams
Cable Routing
Periodic Checks and Adjustments
Periodic Maintenance
Introduction
Engine
Adjusting the Valve Clearance
Synchronizing the Throttle Bodies
Adjusting the Exhaust Gas Volume
Adjusting the Engine Idling Speed
Adjusting the Throttle Cable Free Play
Checking the Spark Plugs
Measuring the Compression Pressure
Checking the Engine Oil Level
Changing the Engine Oil
Measuring the Engine Oil Pressure
Adjusting the Clutch Cable Free Play
Replacing the Air Filter Element
Checking the Throttle Body Joints
Checking the Fuel Line
Checking the Crankcase Breather Hose
Checking the Exhaust System
Adjusting the Exup Cables
Checking the Exup Servo Motor
Checking the Coolant Level
Checking the Cooling System
Changing the Coolant
Chassis
Adjusting the Front Disc Brake
Adjusting the Rear Disc Brake
Checking the Brake Fluid Level
Checking the Front Brake Pads
Checking the Rear Brake Pads
Checking the Front Brake Hoses
Checking the Rear Brake Hose
Adjusting the Rear Brake Light Switch
Bleeding the Hydraulic Brake System
Adjusting the Shift Pedal
Adjusting the Drive Chain Slack
Lubricating the Drive Chain
Checking and Adjusting the Steering Head
Checking the Front Fork
Adjusting the Front Fork Legs
Adjusting the Rear Shock Absorber Assembly
Checking the Tires
Checking the Wheels
Checking and Lubricating the Cables
Lubricating the Levers
Lubricating the Pedal
Lubricating the Sidestand
Chassis
General Chassis
Removing the Cover
Installing the Cover
Front Wheel
Removing the Front Wheel
Checking the Front Wheel
Adjusting the Front Wheel Static Balance
Installing the Front Wheel (Disc)
Rear Wheel
Removing the Rear Wheel (Disc)
Checking the Rear Wheel
Checking the Rear Wheel Drive Hub
Checking and Replacing the Rear Wheel Sprocket
Adjusting the Rear Wheel Static Balance
Installing the Rear Wheel (Disc)
Front Brake
Introduction
Checking the Front Brake Discs
Replacing the Front Brake Pads
Removing the Front Brake Calipers
Disassembling the Front Brake Calipers
Checking the Front Brake Calipers
Assembling the Front Brake Calipers
Installing the Front Brake Calipers
Removing the Front Brake Master Cylinder
Checking the Front Brake Master Cylinder
Assembling the Front Brake Master Cylinder
Installing the Front Brake Master Cylinder
Rear Brake
Introduction
Checking the Rear Brake Disc
Replacing the Rear Brake Pads
Removing the Rear Brake Caliper
Disassembling the Rear Brake Caliper
Checking the Rear Brake Caliper
Assembling the Rear Brake Caliper
Installing the Rear Brake Caliper
Removing the Rear Brake Master Cylinder
Checking the Rear Brake Master Cylinder
Assembling the Rear Brake Master Cylinder
Installing the Rear Brake Master Cylinder
Handlebar
Removing the Handlebar
Checking the Handlebar
Installing the Handlebar
Front Fork
Removing the Front Fork Legs
Disassembling the Front Fork Legs
Checking the Front Fork Legs
Assembling the Front Fork Legs
Installing the Front Fork Legs
Steering Head
Removing the Lower Bracket
Checking the Steering Head
Installing the Steering Head
Rear Shock Absorber Assembly
Handling the Rear Shock Absorber
Disposing of a Rear Shock Absorber
Removing the Rear Shock Absorber Assembly
Checking the Rear Shock Absorber Assembly
Checking the Connecting Arm and Relay Arm
Installing the Rear Shock Absorber Assembly
Swingarm
Removing the Swingarm
Checking the Swingarm
Installing the Swingarm
Chain Drive
Removing the Drive Chain
Checking the Drive Chain
Checking the Drive Sprocket
Checking the Rear Wheel Sprocket
Checking the Rear Wheel Drive Hub
Installing the Drive Chain
Engine
Engine Removal
Installing the Engine
Camshafts
Removing the Camshafts
Checking the Camshafts
Checking the Timing Chain and Camshaft Sprocket
Checking the Timing Chain Guides
Checking the Timing Chain Tensioner
Installing the Camshafts
Cylinder Head
Removing the Cylinder Head
Checking the Cylinder Head
Installing the Cylinder Head
Valves and Valve Springs
Removing the Valves
Checking the Valves and Valve Guides
Checking the Valve Seats
Checking the Valve Springs
Checking the Valve Lifters
Installing the Valves
Generator
Removing the Generator
Installing the Generator
Starter Clutch
Removing the Starter Clutch
Checking the Damper
Checking the Starter Clutch
Installing the Starter Clutch
Crankshaft Position Sensor
Removing the Crankshaft Position Sensor
Installing the Crankshaft Position Sensor
Electric Starter
Checking the Starter Motor
Assembling the Starter Motor
Installing the Starter Motor
Clutch
Removing the Clutch
Checking the Friction Plates
Checking the Clutch Plates
Checking the Clutch Springs
Checking the Clutch Housing
Checking the Clutch Boss
Checking the Pressure Plate
Checking the Pull Lever Shaft and Pull Rod
Installing the Clutch
Shift Shaft
Removing the Shift Shaft
Checking the Shift Shaft
Checking the Stopper Lever
Installing the Shift Shaft
Oil Pump
Removing the Oil Pan
Checking the Sprocket and Chain
Checking the Oil Pump
Checking the Relief Valve
Checking the Oil Delivery Pipes
Checking the Oil Strainer
Checking the Oil Nozzles
Assembling the Oil Pump
Installing the Oil/Water Pump Assembly
Installing the Oil Pan
Crankcase
Disassembling the Crankcase
Checking the Crankcase
Checking the Bearing and Oil Seals
Assembling the Crankcase
Crankshaft
Removing the Connecting Rods and Pistons
Removing the Crankshaft Assembly
Checking the Cylinder and Piston
Checking the Piston Rings
Checking the Piston Pins
Checking the Big End Bearings
Installing the Connecting Rod and Piston
Checking the Crankshaft
Checking the Crankshaft Drive Sprocket
Checking the Crankshaft Journal Bearings
Installing the Crankshaft
Transmission
Removing the Transmission
Checking the Shift Forks
Checking the Shift Drum Assembly
Oil Cooler
Water Pump
Fuel Tank
Throttle Bodies
Air Induction System
General Information
Ignition System
Electric Starting System
Charging System
Lighting System
Signaling System
Cooling System
Fuel Injection System
Self-Diagnostic Function Table
Fuel Pump System
Immobilizer System
Electrical Components
Electrical System
Fuel System
Troubleshooting
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See also:
Service Manual
,
Owner's Manual
2006
FZ1-N(V)
FZ1-S(V)
SERVICE MANUAL
2D1-28197-E0
Table of
Contents
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Chapters
Table of Contents
7
Specifications
27
Periodic Checks and Adjustments
83
Chassis
123
Engine
197
Table of Contents
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This manual is also suitable for:
Fz1-nv
Fz1-s
Fz1-sv
2006 fz1-n
2006 fz1-nv
2006 fz1-s
...
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2006 fz1-sv
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