YASKAWA U1000 Technical Manual
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YASKAWA U1000 Technical Manual

Matrix drive low harmonic regenerative drive for industrial applications 200 v class: 7.5 to 75 kw (10 to 100 hp nd) 400 v class: 5.5 to 580 kw (7.5 to 775 hp nd)
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Table of Contents

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See also: User Manual
Low Harmonic Regenerative Drive for Industrial Applications
U1000 Industrial MATRIX Drive
Technical Manual
Type: CIMR-UU
Models: 200 V Class: 7.5 to 75 kW (10 to 100 HP ND)
400 V Class: 5.5 to 580 kW (7.5 to 775 HP ND)
MANUAL NO. SIEP C710636 04D
1
1
Receiving
2
2
Mechanical Installation
3
3
Electrical Installation
4
4
Start-Up Programming &
Operation
5
5
Parameter Details
6
6
Troubleshooting
7
7
Periodic Inspection &
Maintenance
8
8
Peripheral Devices &
Options
A
A
Specifications
B
B
Parameter List
C
C
MEMOBUS/Modbus
Communications
D
D
Standards Compliance
E
E
Quick Reference Sheet

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Summary of Contents for YASKAWA U1000

  • Page 1 Low Harmonic Regenerative Drive for Industrial Applications U1000 Industrial MATRIX Drive Technical Manual Type: CIMR-UU Models: 200 V Class: 7.5 to 75 kW (10 to 100 HP ND) 400 V Class: 5.5 to 580 kW (7.5 to 775 HP ND)
  • Page 2 Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

  • Page 3: Quick Reference

    Refer to Drive Alarms, Faults, and Errors on page 362 Refer to Troubleshooting without Fault Display on page 406. Standards Compliance Refer to European Standards on page 650 Refer to UL and CSA Standards on page 656. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 4 This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 5: Table Of Contents

    IP20/UL Type 1 Enclosure ...................... 47 Harmonic Filter Modules ......................52 Front Views ..........................53 2. MECHANICAL INSTALLATION..............55 2.1 Section Safety......................56 2.2 Mechanical Installation ..................... 58 Installation Environment ......................58 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 6 Terminal DM+ and DM- Output Signal Selection ................118 3.11 Connect to a PC.........................119 3.12 EMC Filter...........................120 Enable the Internal EMC Filter ......................120 3.13 24 V Control Power Supply Unit Wiring ................124 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 7 4.9 Test Run with Load Connected..................173 Test Run with the Load Connected ....................173 4.10 Verifying Parameter Settings and Backing Up Changes ..........174 Backing Up Parameter Values: o2-03 ..................... 174 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 8 F3: Digital Input Card Settings ......................268 F4: Analog Monitor Card Settings ....................269 F5: Digital Output Card Settings...................... 270 F6 and F7: Communication Option Card..................270 CC-Link Parameters........................272 MECHATROLINK Parameters ......................272 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 9 U5: PID Monitors ..........................351 U6: Operation Status Monitors ......................351 U8: DriveWorksEZ Monitors......................352 U9: Power Monitors......................... 352 6. TROUBLESHOOTING..................353 6.1 Section Safety........................354 6.2 Motor Performance Fine-Tuning ..................356 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 10 Motor Does Not Restart after Power Loss..................413 The Safety Controller Does Not Recognize Safe Disable Monitor Output Signals (Terminals DM + and DM-) ............................. 413 7. PERIODIC INSPECTION & MAINTENANCE ............415 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 11 Three-Phase 400 V Class Drive Models 4o0096 to 4o0414............480 Three-Phase 400 V Class Drive Models 4o0477 to 4o0930............481 A.3 Drive Specifications ......................482 A.4 Drive Watt Loss Data ......................484 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 12 E4: Motor 2 Parameters ........................519 E5: PM Motor Settings ........................520 B.8 F: Option Settings ......................522 F1: PG Speed Control Card Settings (PG-B3, PG-X3, PG-RT3, PG-F3) ........522 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 13 U1: Operation Status Monitors ......................572 U2: Fault Trace..........................574 U3: Fault History..........................576 U4: Maintenance Monitors ......................577 U5: PID Monitors ..........................579 U6: Operation Status Monitors ......................579 U8: DriveWorksEZ Monitors......................581 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 14 Fault Trace Contents........................640 Alarm Register Contents ......................... 642 C.10 Enter Command.........................643 Enter Command Types ........................643 C.11 Communication Errors .....................644 MEMOBUS/Modbus Error Codes....................644 Slave Not Responding........................644 C.12 Self-Diagnostics ........................645 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 15 Motor Setup............................. 680 Multi-Function Digital Inputs ......................681 Pulse Train Input/Analog Inputs ...................... 681 Multi-Function Digital Outputs ......................681 Monitor Outputs..........................681 E.3 User Setting Table ......................682 INDEX ........................691 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 16 Table of Contents This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 17: Preface & General Safety

    Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE.......................18 GENERAL SAFETY....................20...

  • Page 18: Preface

    Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user.

  • Page 19: Trademarks

    • PROFIBUS-DP is a trademark of PROFIBUS International (PI). • PROFNET is a trademark of PROFIBUS International (PI). • Other companies and product names mentioned in this manual are trademarks of those companies. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 20: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 21: Safety Messages

    Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 22 Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 23: General Application Precautions

    Grounding the Power Supply Yaskawa recommends using a dedicated ground for the power supply, as the drive is designed to run with a 1:1 ratio relative to the power supply. Ground other devices should as directed in the specifications for those devices. Take particular care when connecting sensitive electronic equipment such as OA devices.
  • Page 24 Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

  • Page 25: Motor Application Precautions

    Figure i.1 shows the allowable load characteristics for a Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 26 Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications: • In Open Loop Vector Control for PM motors, the allowable load inertia is approximately 50 times higher than the motor inertia.

  • Page 27: Drive Label Warning Example

    Note that operation above the rated speed can increase the noise generated by the machine. Drive Label Warning Example Always heed the warning information listed in Figure i.2. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 28: Warranty Information

    Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

  • Page 29: Receiving

    This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components. SECTION SAFETY....................30 GENERAL DESCRIPTION..................31 MODEL NUMBER AND NAMEPLATE CHECK............34 DRIVE MODELS AND ENCLOSURE TYPES............39 COMPONENT NAMES...................41 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 30: Section Safety

    Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards. Failure to comply may result in ESD damage to the drive circuitry. A motor connected to a U1000 may operate at a higher temperature than a utility-fed motor and the operating speed range may reduce motor cooling capacity.

  • Page 31: General Description

    4o0900 – – – 4o0930 Control Mode Selection Table 1.2 gives an overview of the U1000 control modes and their various features. Table 1.2 Control Modes and Features Motor Type Induction Motors Permanent Magnet Motors Comments Control Mode V/f w/PG...
  • Page 32 0.3 Hz 0 r/min 5% speed 0 r/min 200% at 0 r/min 200% at 0 r/min enabled when n8-57, High Frequency Injection, is set to 1 (Enabled). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 33 Greatly increases the High Frequency – – – – – – speed control range Injection (IPM motor) of an IPM motor. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 34: Model Number And Nameplate Check

    E – Serial number Figure 1.1 Drive Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 35 E – Serial number Figure 1.2 Drive Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 36 D – Lot number Figure 1.3 Harmonic Filter Module Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 37: Model Number

    Rated Output Capacity kW (HP) Current A Capacity kW (HP) Current A 4o0011 5.5 (7.5) 4o0011 3.7 (5) 4o0014 7.5 (10) 4o0014 5.5 (7.5) 4o0021 11 (15) 4o0021 7.5 (10) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 38 300 (400) 4o0477 260 (350) 375 (500) 300 (400) 4o0590 4o0590 4o0720 450 (600) 4o0720 375 (500) 4o0900 560 (750) 4o0900 450 (600) 4o0930 580 (775) 4o0930 560 (750) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 39: Drive Models And Enclosure Types

    Removing the top protective cover from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while retaining IP20 conformity. Attaching a top protective cover and bottom cover to an IP00/Open Type enclosure drive will convert the drive to an IP20/NEMA 1, UL Type 1 enclosure drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 40: Harmonic Filter Modules

    Table 1.6 Harmonic Filter Module Models and Enclosure Types for Models 4o0720 to 4o0930 Enclosure Type Voltage Class IP00/Open Type Enclosure Model EUJ71180o.o Three-Phase EUJ71181o.o 400 V Class EUJ71182o.o YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 41: Component Names

    A – Cooling fan D – Digital operator B – Heatsink E – Front cover C – Terminal cover F – Eye bolt Figure 1.5 IP00/Open Type Components (Drive Model 2o0028A) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 42 A – Cooling fan D – Digital operator B – Heatsink E – Front cover C – Terminal cover F – Eye bolt Figure 1.6 IP00/Open Type Components (Drive Model 2o0104A) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 43 E – Front cover B – Heatsink F – Drive cover C – Terminal cover G – Hanging bracket D – Digital operator Figure 1.7 IP00/Open Type Components (Drive Model 2o0154A) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 44 F – Drive cover 2 C – Terminal cover G – Drive cover 1 D – Digital operator H – Hanging bracket Figure 1.8 IP00/Open Type Components (Drive Model 2o0248A) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 45 F – Drive cover 2 C – Terminal cover G – Drive cover 1 D – Digital operator H – Hanging bracket Figure 1.9 IP00/Open Type Components (Drive Model 4o0477A) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 46 C – Terminal cover H – Drive cover 1 D – Digital operator I – Hanging bracket E – Front cover Figure 1.10 IP00/Open Type Components (Drive Model 4o0720A) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 47: Ip20/Ul Type 1 Enclosure

    F – Front cover C – Bottom cover G – Top protective cover D – Terminal cover H – Eye bolt Figure 1.11 IP20/UL Type 1 Components (Drive Model 2o0028F) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 48 F – Front cover C – Bottom cover G – Top protective cover D – Terminal cover H – Eye bolt Figure 1.12 IP20/UL Type 1 Components (Drive Model 2o0104F) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 49 C – Bottom cover H – Top protective cover D – Terminal cover I – Hanging bracket E – Digital operator Figure 1.13 IP20/UL Type 1 Components (Drive Model 2o0154F) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 50 H – Drive cover 1 D – Terminal cover I – Top protective cover E – Digital operator J – Hanging bracket Figure 1.14 IP20/UL Type 1 Components (Drive Model 2o0248F) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 51 H – Drive cover 1 D – Terminal cover I – Top protective cover E – Digital operator J – Hanging bracket Figure 1.15 IP20/UL Type 1 Components (Drive Model 4o0477F) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 52: Harmonic Filter Modules

    D – Harmonic filter module cover 2 B – Heatsink E – Harmonic filter module cover 1 C – Terminal cover F – Hanging bracket Figure 1.16 Harmonic Filter Module Components (Model EUJ7118oo.o) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 53: Front Views

    (Refer to 24 V Control Power Supply Unit Wiring on page 124) Figure 1.17 Front Views of Drives <1> Use a stand-alone EMC filter for drive models 4o0720 to 4o0930. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 54 Harmonic Filter Module R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 A –Main circuit terminal (Refer to Harmonic Filter Module on page Figure 1.18 Front View of Harmonic Filter Module (Model EUJ7118oo.o) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 55: Mechanical Installation

    Mechanical Installation This chapter explains how to properly mount and install the drive. SECTION SAFETY....................56 MECHANICAL INSTALLATION................58 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 56: Section Safety

    If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously operating an oil-lubricated motor in the low-speed range may result in burning. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 57 This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not explosion-proof, always install it in a safe place. Never lift the drive up while the cover is removed. This can damage the terminal board and other components. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 58: Mechanical Installation

    Place a temporary cover over the top of the drive during installation. Remove the temporary cover before start-up, as the cover will reduce ventilation and cause overheat. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 59: Installation Orientation And Spacing

    2.1. Failure to comply may damage the drive due to improper cooling. Figure 2.1 Correct Installation Orientation NOTICE: Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 60 E – 60 mm (2.36 in) minimum C – 200 mm (7.87 in) minimum F – Airflow direction Figure 2.3 Correct Drive Model 4o0720 and Harmonic Filter Module Installation Spacing YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 61: Instructions On Installation Using The Eye Bolts And Hanging Brackets

    0154F, 2 o 0192F, NOTICE: Use the hanging brackets on the top and hanging holes of the bottom cover when lifting drive models 2 o 0156F, and 4 o 0180F. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 62 0154 to 2 o 0248 and 4 o 0156 to 4 o 0414 Drive Models 2 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 63 1. Pass wire through the holes of all four hanging brackets. Suspending angle: 50° or greater Figure 2.9 Drive Suspension Using Wires and Hanging Brackets (Models 4o0477 to 4o0930) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 64: Digital Operator Remote Usage

    Refer to Drive Options and Peripheral Devices on page 458 for information on remote control extension cables and installation support sets. Drive Operator Comm Port S/N : J007XE273710001 Communication Cable Connector Figure 2.11 Communication Cable Connection YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 65 Position the digital operator so the display faces outwards, and mount it to the enclosure panel as shown in Figure 2.13. M3 x 6 Digital Operator Phillips recessed pan head machine screw x 2 Enclosure panel Unit: mm Figure 2.13 External/Face-Mount Installation YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 66 Unit: mm Figure 2.14 Panel Cut-Out Dimensions (External/Face-Mount Installation) Internal/Flush-Mount An internal flush-mount requires an installation support set that must be purchased separately. Contact a Yaskawa representative to order an installation support set and mounting hardware. Figure 2.15 illustrates how to attach the Installation Support Set A.

  • Page 67: Exterior And Mounting Dimensions

    2o0054F 4o0052F 2o0068F 4o0065F 2o0081F 4o0077F 2o0104F 4o0096F IP20/NEMA 1, 2o0130F 4o0124F UL Type 1 Enclosure 2o0154F 4o0156F 2o0192F 4o0180F 2o0248F 4o0216F 4o0240F 4o0302F 4o0361F 4o0414F 4o0477F – 4o0590F YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 68 (9.84) (38.03) (0.43) (1.58) (6.49) (0.18) (0.15) (0.47) (245) (254) 2o0192A 1132 1104 14.5 2o0248A (19.29) (44.56) (17.71) (14.17) (7.08) (43.46) (0.57) (1.92) (7.12) (0.18) (0.18) (0.55) (388) (399) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 69 (0.57) (1.92) (7.12) (0.18) (0.18) (0.55) (388) (399) 4o0240A 4o0302A 1132 1102 14.5 4o0361A (27.36) (44.56) (17.71) (22.04) (11.02) (43.39) (0.57) (2.55) (7.00) (0.18) (0.18) (0.55) (571) (589) 4o0414A YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 70 4o0590A 4o0720A 1210 1835 1000 1180 1808 176.5 4o0900A (47.64) (72.24) (17.52) (39.37) (11.02) (17.32) (46.46) (71.18) (0.51) (1.97) (6.95) (11.46) (11.46) (5.91) (0.18) (0.18) (0.55) (0.59) (1389) 4o0930A YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 71 (0.31) (6.49) (0.18) (0.15) (0.47) (249) (260) 2o0192F 1320 1132 1104 14.5 2o0248F (19.29) (51.96) (17.71) (14.17) (7.08) (44.56) (43.46) (0.57) (6.65) (1.14) (7.12) (0.18) (0.18) (0.55) (397) (408) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 72 Table 2.11 Dimensions for IP20/UL Type 1 Enclosure: 400 V Class (Continued) Dimensions mm (in) Wt. kg Drive Model Figure (lb) 4o0477F 138.5 (8.70) (0.55) (5.83) (11.46) (5.45) (6.42) (0.18) (0.18) (0.55) (0.59) (1257) 4o0590F YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 73 Table 2.13 Dimensions for IP00 Enclosure: Harmonic Filter Module for Models 4o0720 to 4o0930 Dimensions mm (in) Wt. kg Model (lb) EUJ71180o.o 1350 1321 EUJ71181o.o (27.56) (53.15) (17.01) (22.05) (6.30) (9.45) (52.01) (0.51) (1.97) (9.09) (0.18) (0.18) (0.55) (761) EUJ71182o.o YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 74 2.2 Mechanical Installation This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 75: Electrical Installation

    CONTROL CIRCUIT WIRING................107 3.10 CONTROL I/O CONNECTIONS................115 3.11 CONNECT TO A PC.....................119 3.12 EMC FILTER......................120 3.13 24 V CONTROL POWER SUPPLY UNIT WIRING..........124 3.14 EXTERNAL INTERLOCK..................129 3.15 WIRING CHECKLIST...................130 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 76: Section Safety

    Do not use improper combustible materials for the drive and harmonic filter module. Failure to comply could result in death or serious injury by fire. Attach the drive and harmonic filter module to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 77 Failure to comply may damage the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

  • Page 78: Standard Connection Diagram

    NOTICE: Do not connect more than one multi-function input to one terminal. Improper wiring may result in drive malfunction. Use an external power supply when sharing a terminal with more than one input. Do not use the built-in +24 V power supply. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 79 24 V 24 V Control Power Supply Unit Terminals <20> control circuit terminal shielded line twisted-pair shielded line main circuit terminal Figure 3.1 Drive Standard Connection Diagram (Example: Model 2o0028) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 80 <20> Models UUoPoooo and UUoWoooo have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 81 24 V 24 V Control Power Supply Unit Terminals <21> control circuit terminal shielded line twisted-pair shielded line main circuit terminal Figure 3.2 Drive Standard Connection Diagram (Example: Model 4o0720) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 82 <21> Models UUoPoooo and UUoWoooo have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. Note: Use a stand-alone EMC filter for models 4o0720 to 4o0930. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 83: Main Circuit Connection Diagram

    Figure 3.4 Connecting Main Circuit Terminals <1> A Momentary Power Loss Recovery Unit can be connected as an option. Do not connect an AC power supply to these terminals. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 84: Terminal Block Configuration

    4o0096 Figure 3.7 4o0124 400 V Class 4o0156 Figure 3.8 4o0180 4o0216 Figure 3.9 4o0240 4o0302 4o0361 Figure 3.10 4o0414 4o0477 Figure 3.11 4o0590 4o0720 4o0900 Figure 3.12 4o0930 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 85 Figure 3.5 Main Circuit Terminal Configuration (Drive Models 2o0028 and 4o0011 to 4o0034) CHARGE n1 p1 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Figure 3.6 Main Circuit Terminal Configuration (Drive Models 2o0042 to 2o0081 and 4o0040 to 4o0077) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 86 Figure 3.8 Main Circuit Terminal Configuration (Drive Models 2o0154, 2o0192, 4o0156, and 4o0180) n1 p1 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Figure 3.9 Main Circuit Terminal Configuration (Drive Models 2o0248, 4o0216, and 4o0240) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 87 Figure 3.11 Main Circuit Terminal Configuration (Drive Models 4o0477 and 4o0590) n2 p2 r/ℓ11 s/ℓ21 t/ℓ31 U/T1 V/T2 W/T3 n1 p1 U/T1 V/T2 W/T3 Figure 3.12 Main Circuit Terminal Configuration (Drive Models 4o0720 and 4o0930) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 88: Harmonic Filter Module

    Figure 3.13 shows the main circuit terminal arrangements for the harmonic filter module. r/ℓ11 s/ℓ21 t/ℓ31 R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 Figure 3.13 Main Circuit Terminal Configuration (Model EUJ7118oo.o) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 89: Terminal Cover

    Figure 3.14 Removing the Terminal Cover Push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal cover. Figure 3.15 Removing the Terminal Cover YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 90: Models 2O0154 To 2O0248 And 4O0156 To 4O0930

    Figure 3.17 Removing the Terminal Cover Pull forward on the terminal cover to free it from the drive. Figure 3.18 Removing the Terminal Cover YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 91 <1> Figure 3.19 Reattaching the Terminal Cover <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 92: Digital Operator And

    After removing the terminal cover and the digital operator, loosen the screw that affixes the front cover. Pinch in on the tabs found on each side of the front cover, then pull forward to remove it from the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 93 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.24 until the cover comes off. Figure 3.24 Remove the Front Cover (Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0930) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 94 Figure 3.25 Reattach the Front Cover (Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0930) After connecting the hooks to the drive, press firmly on the cover to lock it into place. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 95: Top Protective Cover

    Note: Removing the top protective cover from an IP20/UL Type 1 enclosure drive voids UL Type 1 protection while retaining IP20 conformity. Figure 3.27 Removing the Top Protective Cover YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 96: Main Circuit Wiring

    X1, Y1, Z1 Filter module output 2 DC voltage terminals that connect to the drive models 4o0720 to p2, n2 DC voltage output 4o0930 100 Ω or less Grounding terminal YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 97: Protecting Main Circuit Terminals

    Insulation Barrier Insulation barriers are packaged with drive models 4o0477 to 4o0930 to provide added protection between terminals. Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.28 for instructions on placement of the insulation barriers.

  • Page 98: Main Circuit Wire Gauges And Tightening Torque

    Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10 Refer to UL Standards Compliance on page 656 for information on UL compliance. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Three-Phase 200 V Class Drives Table 3.5 Drive Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
  • Page 99 (4 to 2/0) (3 to 2/0) (156 to 200) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 100 (10) (10 to 5) (34.7 to 43.4) 2.5 to 4 2.5 to 4 1 to 1.4 p1, n1 (14) (14 to 12) (14) (14 to 12) (8.9 to 12.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 101 (4 to 2/0) (3 to 2/0) (156 to 200) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 102 (4/0) (3/0 to 400) (278 to 347) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 103 (14) (14 to 6) (17.4 to 21.7) 2.5 to 4 2.5 to 4 1.2 to 2.0 p2, n2 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 104 (14) (14 to 12) (10.4 to 17.4) 2.5 to 4 2.5 to 4 1.2 to 2.0 p2, n2 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 105: Main Circuit Terminal And Motor Wiring

    Refer to Figure 3.31 when using multiple drives or when using multiple drive models 4o0720 to 4o0930 that are connected with harmonic filter module. Do not loop the ground wire. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 106 Figure 3.32 Protective Cover to Prevent Miswiring Main Circuit Connection Diagram Refer to Main Circuit Connection Diagram on page 83 when wiring terminals on the main power circuit of the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 107: Control Circuit Wiring

    Safe Disable inputs. Set the S3 jumper to select between sinking, sourcing mode, and the power supply as explained on page 115. Safe Disable function common Safe disable function common YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 108 <1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to Control I/O Connections on page 115 for more information. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 109: Terminal Configuration

    – (4.4 to 8.9) (20 to 14) Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table 3.13 for dimensions. Figure 3.34 Ferrule Dimensions...

  • Page 110: Wiring The Control Circuit Terminal

    Strip length 5.5 mm. D – Blade depth of 0.4 mm or less Blade width of 2.5 mm or less Figure 3.35 Terminal Board Wiring Guide YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 111 NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 112: Module Communications Connector

    Insert both ends of the cable then gently pull the cable to ensure a secure connection. Drive Models 4o0720 to 4o0930 CN500 Figure 3.38 Module Communications Connector Port CN500 Location YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 113 Figure 3.39 Module Communications Connector Port CN500 Location Cable Specifications Table 3.14 Module Communications Connector Cable Specifications Cable Length Cable Connector Exterior Cable Example Approximately Half-pitch I/O connector 5 m (16.4 ft) (1.27 mm [0.05 in.]) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 114: Switches And Jumpers On The Terminal Board

    Figure 3.40 Locations of Jumpers and Switches on the Terminal Board <1> Slide switch S6 design differs based on PCB model number. N.O. N.O. N.C. N.C. ETC742610 ETC742611 and later YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 115: Control I/O Connections

    External 24 Vdc Power Supply (Terminals SN and SP) Sinking Mode (NPN) 24 Vdc 24 Vdc External 24 Vdc ±10% Sourcing Mode (PNP) 24 Vdc 24 Vdc External 24 Vdc ±10% YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 116: Sinking/Sourcing Mode Selection For Safe Disable Inputs

    The load resistance needed in order to get a certain high level voltage V can be calculated by: R Load Impedance Figure 3.41 Pulse Output Connection Using Internal Voltage Supply YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 117: Terminal A2 Input Signal Selection

    Setting Description AI (lower position) (default) Analog input for the function selected in parameter H3-06 PTC (upper position) PTC input. Parameter H3-06 must be set to E (PTC input) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 118: Terminal Am/Fm Signal Selection

    Table 3.23 EDM Switch Settings S2 Position Description N.O. Normally open N.C. Normally closed (default setting) Note: Refer to Safe Disable Input Function on page 672 for details on EDM. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 119: Connect To A Pc

    The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to a PC, Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings.

  • Page 120: Emc Filter

    When EMC is a concern for drives with internal EMC filters and the network is grounded symmetrically, install the EMC filter screw to the ON position and enable the internal EMC filter. Drives ship from the factory with EMC filter screws installed in the OFF position. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 121 MA MB MC A – SW (ON) B – Screw (OFF) Figure 3.46 EMC Filter Switch Location (Drive Models 2E0042, 2W0042, 2E0054, 2W0054, 4E0040 to 4E0077, and 4W0040 to 4W0077) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 122 (Drive Models 2E0104, 2W0104, 2E0130, 2W0130, 4E0096, 4W0096, 4E0124, and 4W0124) A – SW (ON) B – Screw (OFF) Figure 3.48 EMC Filter Switch Location (Drive Models 2E0154, 2W0154, 2E0192, 2W0192, 4E0156, 4W0156, 4E0180, and 4W0180) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 123 A – SW (ON) C – Terminals p1 and n1 B – Screw (OFF) Figure 3.50 EMC Filter Switch Location (Drive Models 4E0302 to 4E0414 and 4W0302 to 4W0414) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 124: Control Power Supply Unit Wiring

    A –Power Supply Terminal Block TB1 Figure 3.52 24 V Control Power Supply Unit Location (Drive Models 2P0042 to 2P0081, 2W0042 to 2W0081, 4P0040 to 4P0077, and 4W0040 to 4W0077) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 125 (Drive Models 2P0154, 2W0154, 2P0192, 2W0192, 4P0156, 4W0156, 4P0180, and 4W0180) A –Power Supply Terminal Block TB1 Figure 3.55 24 V Control Power Supply Unit Location (Drive Models 2P0248, 2W0248, 4P0216, 4W0216, 4P0240, and 4W0240) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 126: Power Supply Terminal Block Tb1 Wiring

    NOTICE: Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring. Insufficient insulation may cause a short circuit and damage the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 127 0.25 to 1.5 (24 to 16 AWG) Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves. See Table 3.27 for dimensions. Figure 3.59 Ferrule Dimensions Table 3.27 Ferrule Terminal Types and Sizes...

  • Page 128: Control Power Supply Unit Specifications

    Input Current 1.9 A Consumption Power 38 W <1> Compliance , CE <1> Use a Class 2 power supply with a capacity of 24 V to comply with UL standards. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 129: External Interlock

    Ready 1 Operation Ready Drive 2 Controller Relay 1 Relay 1 Fault 2 Fault 250 Vac Output Relay 2 Relay 2 Ready 2 Operation Ready Figure 3.60 Interlock Circuit Example YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 130: Wiring Checklist

    4o0720 to 4o0930. If the resistance value does not exceed 1000 Ω, check for main circuit wiring mistakes between the harmonic filter module and drive models 4o0720 to 4o0930. Control Circuit Wiring YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 131 Properly wire the control signal lines to Module Communications Connector port CN500 of drive models 4o0720 to 4o0930, and Module Communications Connector port CN500 of the harmonic filter module. The cable between drive models 4o0720 to 4o0930 and harmonic filter module should not exceed 5 m (16.4 ft.). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 132 3.15 Wiring Checklist This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 133: Start-Up Programming & Operation

    START-UP FLOWCHARTS.................146 POWERING UP THE DRIVE................153 APPLICATION SELECTION................154 AUTO-TUNING.....................157 NO-LOAD OPERATION TEST RUN..............171 TEST RUN WITH LOAD CONNECTED...............173 4.10 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES....174 4.11 TEST RUN CHECKLIST..................176 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 134: Section Safety

    Wire the holding brake so when a fault occurs, it is activated by an external sequence and shuts the power off or triggers an emergency switch. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 135: Using The Digital Operator

    <2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 136: Lcd Display

    (F1) HOME Pressing returns to the top menu (Frequency Reference). Pressing returns to the previous display. Indicates forward motor operation. FWD/REV Indicates reverse motor operation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 137: Alarm (Alm) Led Displays

    = 0 (default) while the Run command is active. Examples <1> Refer to Figure 4.3 for the difference between “flashing” and “flashing quickly”. <2> The drive cannot start operation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 138 Figure 4.3 RUN LED Status and Meaning Drive output frequency during stop STOP STOP 6 Hz 0 Hz Frequency setting RUN LED Flashing Figure 4.4 RUN LED and Drive Operation YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 139: Menu Structure For Digital Operator

    <4> “X” characters are used as examples in this manual. The LCD Operator will display the actual setting values. <5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 140: The Drive And Programming Modes

    Setting Mode page 489. HELP DATA - MODE - PRG Rdy Auto-Tuning Auto-Tuning Motor parameters are calculated and set automatically. Refer to Auto-Tuning on Mode AUTO page 157. HELP DATA YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 141: Changing Parameter Settings Or Values

    1. Turn on the power to the drive. The initial display appears. U1-02= 0.00Hz RSEQ U1-03= 0.00A RREF - MODE - Programming 2. Press until the Parameter Setting Mode screen appears. HELP DATA YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 142 “10.0 sec” ← → - MODE - FREF (AI) U1-01= 0.00Hz 12. Press as many times as necessary to return to the initial display. U1-02= 0.00Hz RSEQ U1-03= 0.00A RREF YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 143: Verifying Parameter Changes: Verify Menu

    C1-02 Home DATA appears. - VERIFY - PRG Accel Time 1 Press C1-01=0020.0sec (0.0~6000.0) Press to change the setting value. “10.0sec” Press to confirm the change. Entry Accepted YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 144: Simplified Setup Using The Setup Group

    <1> Use the up and down arrow keys to scroll through the Setup Group. Press the ENTER key to view or change parameter settings. <2> To return to the previous menu without saving changes, press the ESC key. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 145: Switching Between Local And Remote

    It is possible to switch between LOCAL and REMOTE modes using one of the digital input terminals S1 through S8 (set the corresponding parameter H1-oo to “1”). Setting H1-oo to 1 disables the LO/RE key on the digital operator. Refer to H1: Multi-Function Digital Inputs on page for details. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 146: Start-Up Flowcharts

    Simple motor setup using V/f mode – High-performance operation using Open Loop Vector or Closed Loop Vector motor control Setting up the drive to run a permanent magnet (PM) motor YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 147: Flowchart A: Basic Start-Up And Motor Tuning

    1. Execute Stationary Auto-Tuning for Line-to-Line Resistance if the drive has been Auto-Tuned and then moved to a different location where the motor cable length exceeds 50 m. 2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 148: Subchart A-1: Simple Motor Setup Using V/F Control

    Couple the load or machine to the motor. Run the machine and check for desired operation. Return to Flowchart Figure 4.9 Simple Motor Setup with Energy Savings or Speed Search YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 149: Subchart A-2: High Performance Operation Using Olv Or Clv

    Although the drive sets parameters for the PG encoder during Auto-Tuning, sometimes the direction of the motor and direction of the PG get reversed. Use parameter F1-05 to switch the direction of the PG so that it matches the motor direction. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 150 <4> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released. <5> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to the Feed Forward function. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 151: Subchart A-3: Operation With Permanent Magnet Motors

    PG get reversed. Use parameter F1-05 to switch the direction of the PG so that it matches the motor direction. 2. Realign the Z Pulse if the PG encoder is replaced. Set T2-01 to 3 to recalibrate the drive for the new encoder. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 152 Flowchart Figure 4.11 Operation with Permanent Magnet Motors <1> Enter the motor code to E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another manufacturer, enter “FFFF”. <2> Make sure the motor and load can run freely (i.e., if a brake is mounted, make sure it is released).

  • Page 153: Powering Up The Drive

    Refer to Fault Displays, Causes, and Possible STOP Fault Solutions on page 367 for more information. “ALM” is displayed. Ext Fault S3 RESET External fault (example) RESET ENTER STOP YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 154: Application Selection

    Deceleration Time 1 Multi-Function Digital Input Terminal S7 Function H1-07 E1-03 V/f Pattern Selection Selection E1-07 Middle Output Frequency L5-01 Number of Auto Restart Attempts E1-08 Middle Output Frequency Voltage YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 155: Setting 2: Conveyor Application

    Acceleration Time 1 H1-06 Selection C1-02 Deceleration Time 1 Multi-Function Digital Input Terminal S7 Function H1-07 E1-03 V/f Pattern Selection Selection E1-07 Middle Output Frequency L5-01 Number of Auto Restart Attempts YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 156: Setting 4: Hvac Fan Application

    Run Command Selection 1 E1-07 Middle Output Frequency b1-04 Reverse Operation Selection E1-08 Middle Output Frequency Voltage C1-01 Acceleration Time 1 E2-01 Motor Rated Current C1-02 Deceleration Time 1 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 157: Auto-Tuning

    Refer to Subchart A-1: Simple Motor Setup Using V/f Control on page 148 Refer to Subchart A-2: High Performance Operation Using OLV or CLV on page 149 for details on Auto-Tuning processes and selections. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 158 PM Rotational Auto- while Auto-Tuning is performed. Drive automatically T2-01 = 14 Tuning calculates and sets motor parameters. • PM Rotational Auto-Tuning gives more accurate results than Stationary Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 159 (mech.) YES <2> <2> <1> Input the motor code when using a Yaskawa motor. Select “FFFF” when using a motor from another manufacturer. <2> Input data is needed for CLV/PM only. <3> Dependent upon T2-13 setting. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 160: Before Auto-Tuning The Drive

    • When using Auto-Tuning for motor 2, make sure motor 2 is connected to the drive output when performing the tuning. Table 4.21 describes digital input and output terminal operation while Auto-Tuning is executed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 161 Drive Mode after Auto-Tuning has been performed. After performing Stationary Auto-Tuning 3, make sure the following conditions are met and use the following procedures to perform the operation in test mode: YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 162: Auto-Tuning Interruption And Fault Codes

    Er-03 X.XX Hz/ X.XXA STOP key <<<<<< >>> >>> RESET A – During Auto-Tuning B – Auto-Tuning Aborted Figure 4.13 Auto-Tuning Aborted Display RESET ENTER RESET ENTER STOP STOP YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 163: Auto-Tuning Operation Example

    Mtr Rated Power T1-02= 000.40kW Press , and to enter the motor power nameplate data in right left (0.00 ~ 650.00) “0.75kW” Press to save the setting. Entry Accepted YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 164: T1: Parameter Settings During Induction Motor Auto-Tuning

    1/2 switching is disabled. Name Setting Range Default T1-00 Motor 1/Motor 2 Selection 1, 2 Setting 1: Motor 1 Auto-Tuning automatically sets parameters E1-oo and E2-oo for motor 1. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 165 E1-04 (E3-04 for motor 2) after Auto-Tuning is complete. Name Setting Range Default T1-05 Motor Base Frequency 0.0 to 400.0 Hz 60.0 Hz YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 166: Parameter Settings During Pm Motor Auto-Tuning: T2

    T1-10: Motor Rated Slip Sets the rated slip for the motor. The default setting displayed is the rated slip for a Yaskawa motor calculated from the rated power set in T1-02. Enter the data listed on the motor test report.
  • Page 167 T2-02: PM Motor Code Selection If the drive is operating a Yaskawa PM motor from the SMRA, SSR1, or SST4 series, enter the motor code in T2-02 to automatically set parameters T2-03 through T2-09. Use the motor nameplate or motor test report values to set parameters T2-10 to T2-14.
  • Page 168 T2-14: PM Motor Induced Voltage Constant (Ke) Enter the motor induced voltage constant (Ke). Name Setting Range Default T2-14 PM Motor Induced Voltage Constant (Ke) 0.0 to 2000.0 Determined by T2-02 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 169: Parameter Settings During Inertia And Speed Control Loop Auto-Tuning: T3

    Enter the inertia of the motor. This value is used to determine the load inertia using the test signal response. The default setting is for a Yaskawa standard motor as listed in the motor inertia table. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 170 (C5-01, ASR Gain 1). Oscillation may result if the value input here is higher than the actual response frequency of the system. Name Setting Range Default T3-04 ASR Response Frequency 0.1 to 50.0 Hz 10.0 Hz YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 171: No-Load Operation Test Run

    10 Hz, verifying smooth operation at all speeds. For each frequency, check – – the drive output current using monitor U1-03. The current should be well below the motor rated current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 172 FWD/REV STOP The drive should operate normally. Press to stop the motor. RUN flashes during RESET ENTER deceleration to stop until the motor comes to a complete stop. STOP YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 173: Test Run With Load Connected

    • Correct any problems that occur with hunting, oscillation, and other control-related issues. Refer to Motor Performance Fine-Tuning on page 356 for details. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 174: Verifying Parameter Settings And Backing Up Changes

    <1> When User Parameters are set to parameters A2-17 and higher, all parameters after the last listed parameter will be listed. Example: When User Parameters are listed from A2-01 to A2-20, the next parameter A2-21 and higher will be listed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 175: Password Settings: A1-04, A1-05

    DriveWizard Industrial is a PC software tool for parameter management, monitoring, and diagnosis. DriveWizard Industrial can load, store, and copy drive parameter settings. For details, refer to Help in the DriveWizard Industrial software. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 176: Test Run Checklist

    Set motor rated current (E2-01, E4-01, E5-03) and motor protection (L1-01) values for motor thermal protection. – Set the drive for REMOTE when control circuit terminals provide the Run command and frequency reference. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 177 Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for A1, H3-12 for A2, H3-08 for A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 178 4.11 Test Run Checklist This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 179: Parameter Details

    C: TUNING......................222 D: REFERENCE SETTINGS................236 E: MOTOR PARAMETERS..................251 F: OPTION SETTINGS..................264 H: TERMINAL FUNCTIONS.................277 L: PROTECTION FUNCTIONS................309 N: SPECIAL ADJUSTMENTS................334 5.10 O: OPERATOR RELATED SETTINGS..............344 5.11 U: MONITOR PARAMETERS................351 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 180: A: Initialization

    1 when the drive is set up to run two motors. Note: When changing control modes, all parameter settings depending upon the setting of A1-02 will be reset to the default. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 181 S1, S2, and S5 configured as Run, Stop, and Forward/Reverse respectively. Refer to Setting 0: 3-Wire Sequence on page 278 for more information on digital input functions. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 182 Turn on the power to the drive. The initial display appears. U1-02= 0.00Hz RSEQ U1-03= 0.00 A RREF - MODE - Programming Press until the Parameter Setting Mode screen appears. HELP DATA YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 183 Open Loop Vector ← → – – Press , making sure that the setting values cannot be changed. - MODE - Programming Press to return to the first display. HELP DATA YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 184 Several Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of these Application Presets automatically assigns functions to the input and output terminals and sets a predefined group of parameters to values appropriate for the selected application. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 185 User Parameters are part of the Setup Group, which provides quicker access by eliminating the need to scroll through multiple menus. Refer to Application Selection on page 154 for details on parameter A1-06. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 186: A2: User Parameters

    Setup Mode of the digital operator. Note: User parameters are listed from A2-27 to A2-32. Parameters A2-01 to A2-26 are already listed as defined by default when in Setup Mode. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 187: B: Application

    S1 is set for voltage input. Current Input Input terminal A2 can accept a current input signal. Refer to Table 5.6 to set terminal A2 for current input. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 188 RUN and STOP keys to start and stop operation. Setting 1: Control Circuit Terminal This setting requires entering the Run command via the digital input terminals using one of following sequences: • 2-Wire sequence 1: YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 189 OLV/PM and AOLV/PM (A1-02 = 5, 6) When the output frequency falls below the setting of b2-01, drive output is shut down, and DC Injection Braking is performed for the time set in b2-04. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 190 Coast to Stop. Note: This function is not available in CLV (A1-02 = 3) or in control modes for PM motors (A1-02 = 5, 6, 7). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 191 Figure 5.9 Coast to Stop with Timer The wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 192 E1-09, the drive output shuts off and the motor coasts. When the motor speed falls below the zero speed level set in b2-01, Zero Speed Control is activated for the time set in b2-04. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 193 The state of a digital input is read twice. The input command is processed only if the state does not change during the double reading. This reading process is slower than the “Read once” process, but it is more resistant to noisy signals. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 194 Refer to Setting 2: External Reference 1/2 Selection on page 278 Refer to b1-02: Run Command Selection 1 on page 188 for details. Parameter Name Setting Range Default b1-15 Frequency Reference Selection 2 0 to 4 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 195 (b1-25 + b1-26). b1-25/b1-26: Commercial Power Supply Operation Cancellation Level/Switching Level These parameters set the value in 0.1 Hz increments at which commercial power supply switching selection is enabled and disabled. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 196: B2: Dc Injection Braking

    Sets the DC Injection Braking current as a percentage of the drive rated current. The carrier frequency is automatically reduced to 4 kHz when this parameter is set to more than 50%. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 197: B3: Speed Search

    Speed Search at start (b3-01 = 1). The operation timing of the Speed Search after a momentary power loss is shown in Figure 5.17. The operation timing after the Speed Search at start is shown in Figure 5.18. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 198 This method can be used for a single induction motor connected to a drive. Do not use this method if the motor is one or more frame size smaller than the drive, at motor speeds above 200 Hz, or when using a single drive to operate more than one motor. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 199 The rotation for the Speed Search is determined as follows: [t] is the time from the momentary power loss to recovery. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 200 This parameter can be used to delay the Speed Search operation, giving the contactor enough time to close completely. Name Setting Range Default b3-05 Speed Search Delay Time 0.0 to 100.0 s 0.2 s YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 201 Sets the time for which the current must be above the level set in b3-17 before restarting Speed Search. Name Setting Range Default b3-18 Speed Search Restart Detection Time 0.00 to 1.00 s 0.10 s YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 202 Speed Search Operation Current Level 1 (Current Detection Type 2) Sets the current level used to limit the output current during Current Detection Type Speed Search 2 as a ratio to E2-03, Motor No-Load Current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 203 The deceleration time set in b3-52 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 204 The deceleration time in b3-53 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 205: B4: Timer Function

    The timer function switches on when the timer function input closes for longer than the value set to b4-01. The timer function switches off when the timer function input is open for longer than the value set to b4-02. Figure 5.22 illustrates the timer function operation: YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 206: B5: Pid Control

    D control tends to amplify noise on the deviation signal, which can result in control instability. Only use D control when absolutely necessary. PID Operation To better demonstrate PID functionality, Figure 5.23 illustrates the PID output when the PID input (deviation) is at a constant level. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 207 Set H3-06 = B Pulse Input RP Set H6-01 = 1 Note: A duplicate allocation of the PID feedback input will cause an oPE07 (Multi-Function Analog Input Selection Error) alarm. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 208 Analog Input A3 Set H3-06 = 16 (Differential PID Feedback) Note: A duplicate allocation of the PID differential feedback input will cause an oPE07 (Multi-Function Analog Input Selection Error) alarm. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 209 5.2 b: Application PID Block Diagram Figure 5.24 PID Block Diagram YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 210 The PID controller is enabled and the PID output is added to the frequency reference. The PID feedback is D controlled. Note: Set values 5 to 8 when upgrading from a previous Yaskawa drive model (e.g., Varispeed F7). Setting 5: Mode compatible with setting 1 of similar products from a previous product line...
  • Page 211 Detected when the feedback falls below a certain level for longer than the specified time. This function is set up using parameters b5-12 to b5-14. • Feedback High Detection YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 212 Name Setting Range Default b5-13 PID Feedback Low Detection Level 0 to 100% YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 213 PID Sleep Delay Time Sets the delay time to activate or deactivate the PID Sleep function. Name Setting Range Default b5-16 PID Sleep Delay Time 0.0 to 25.5 s 0.0 s YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 214 -100.0 to 100.0% 0.00% b5-35: PID Input Limit Sets the maximum allowed PID input as a percentage of the maximum output frequency (E1-04). Parameter b5-35 acts as a bipolar limit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 215 Negative PID output will be limited to 0 and the drive output will be stopped. Setting 1: Reverse Enabled Negative PID output will cause the drive to run in the opposite direction. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 216: B6: Dwell Function

    Figure 5.27 illustrates how the Dwell function works. Note: Set the stopping method to "Ramp to Stop" (b1-03 = 0) to use the Dwell function. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 217: B7: Droop Control (Clv, Clv/Pm)

    Sets the amount of speed reduction when the torque reference is 100%. The gain is set as a percentage of the maximum output frequency. A setting of 0.0% disables the Droop control function. Parameter Name Setting Range Default b7-01 Droop Control Gain 0.0 to 100.0% 0.0% YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 218: B8: Energy Saving

    Sets the gain level for Energy Saving. A higher value results in lower magnetization of the motor and less energy consumption. If the value is set too high the motor may stall. Name Setting Range Default Determined by b8-02 Energy Saving Gain 0.0 to 10.0 A1-02 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 219 Fine tunes Energy Saving control. The default setting is for a standard Yaskawa motor. When using a different motor, adjust this parameter in 5% increments until output power monitor U1-08 is at the minimum value, while running the drive with a light load.

  • Page 220: B9: Zero Servo

    Before adjusting the Zero Servo gain, make sure the ASR parameters (C5-oo) are set up properly and vibration or hunting does not occur when running with a zero speed reference. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 221 Zero Servo. An output terminal set for Zero Servo (H2-oo = 33) will be triggered when the motor reaches the position Zero Servo plus or minus b9-02. Name Setting Range Default b9-02 Zero Servo Completion Width 0 to 16383 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 222: C: Tuning

    Accel/Decel Time Selection 1 (Terminals S1 to S8, H1- oo = “7”) Accel/Decel Time Selection 2 (Terminals S1 to S8, H1- oo = “1A”) Figure 5.31 Timing Diagram of Accel/Decel Time Change YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 223 The accel/decel times are set in 0.01 s units. The setting range is 0.00 to 600.00 s. C1-10 cannot be set to 0 if any of the parameters C1-01 to C1-09 is set to 600.1 s or longer. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 224: C2: S-Curve Characteristics

    • Increase the setting if the motor at constant speed is slower than the frequency reference. • Decrease the setting if the motor at constant speed is faster than the frequency reference. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 225 E2-02 to automatically calculate the frequency range where compensation will be disabled. C3-05: Output Voltage Limit Operation Selection Determines if the motor flux reference is automatically reduced when output voltage reaches the saturation range. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 226 Refer to C3-04: Slip Compensation Selection during Regeneration on page 225 for details on adjusting this parameter. Parameter Name Setting Range Default Motor 2 Slip Compensation Selection during C3-24 0 to 2 Regeneration Setting 0: Disabled YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 227: C4: Torque Compensation

    Compensation is applied using the Torque Compensation Time set in parameter C4-05. Enable this function if the load pulls the motor in the forward direction when starting with a Reverse run command. Setting 0.0% disables this feature. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 228: C5: Automatic Speed Regulator (Asr)

    In V/f Control with PG, the ASR settings change between two sets of parameters depending on the motor speed as described C5-01, C5-03/C5-02, C5-04: ASR Proportional Gain 1, 2/ASR Integral Time 1, 2 on page 230. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 229 • Decrease the ASR gain. V/f Control with PG (C5-12 = 1) • Increase the integral time. and over/undershoot occurs when • Reduce the ASR output limit set in C5-05. changing speed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 230 The integral time set to C5-02 is used to change linearly between these settings. The ASR gain switch command from a multi-function input terminal overrides the switching frequency set to C5-07. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 231 (default). Set C5-12 to 1 to use integral operation for low inertia/high performance loads. Enabling integral operation may cause problems with overshoot at the end of acceleration and deceleration. Refer to ASR Setup Problems and Corrective Actions on page 229 to solve such problems. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 232 Functions for motor 2 the same way that C5-08 functions for motor 1. Sets the upper limit for ASR as a percentage of the rated load. Refer to C5-08: ASR Integral Limit on page 231 for details. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 233: C6: Carrier Frequency

    120% of drive rated Normal Duty current for 60 s Stall Prevention during 150% 120% Acceleration (L3-02) Stall Prevention during 150% 120% Run (L3-06) <1> <1> Default Carrier Frequency 4 kHz 4 kHz YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 234 A carrier frequency between the fixed selectable values can be entered in parameter C6-03 when C6-02 is set to F. In V/f Control, adjust parameter C6-04 to the same value as C6-03. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 235: C7: Voltage Adjustment

    Changing the value of o2-04 will trigger an oPE30 error. The input voltage offset must be adjusted when the error occurs. If the combination of the control board and drive does not change, set this parameter to 0002 (offset adjustment not required). Contact Yaskawa or a Yaskawa representative if it becomes necessary to replace the control board. Parameter Name...

  • Page 236: D: Reference Settings

    <2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0) in V/f, V/f w/PG, OLV, CLV, and OLV/PM control modes. The default for AOLV/PM and CLV/PM control modes expresses the frequency reference as a percentage (o1-03 = 1). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 237 Frequency Reference 14 (d1-14) Frequency Reference 15 (d1-15) Frequency Reference 16 (d1-16) <1> − − − − Jog Frequency Reference (d1-17) <1> The Jog frequency overrides all other frequency references. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 238: D2: Frequency Upper/Lower Limits

    If a lower reference than this value is entered, the drive will run at the limit set to d2-02. If the drive is started with a lower reference than d2-02, it will accelerate up to d2-02. Parameter Name Setting Range Default d2-02 Frequency Reference Lower Limit 0.0 to 110.0% 0.0% YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 239: D3: Jump Frequency

    <2> In AOLV/PM and CLV/PM control modes, the setting units and range are expressed as a percent instead of in Hz. The setting range is 0.0 to 40.0% and the default is 1.0%. Figure 5.44 shows the relationship between the Jump Frequency and the frequency reference. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 240: D4: Frequency Reference Hold And Up/Down 2 Function

    Make sure to continuously enable the multi-function input terminal set for “Accel/decel ramp hold” (H1-oo = A) or the hold value will be cleared when the power is switched on. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 241 When a Run command is active and the Up/Down 2 command is released for longer than 5 s, the bias value will be saved in parameter d4-06. When restarting after the power is switched off, the drive will add the value saved in d4-06 as a bias to the frequency reference. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 242 When an Up 2 or Down 2 command is enabled, the bias is increased or decreased in steps for the value set in d4-03. The frequency reference changes with the accel/decel times determined by parameter d4-04. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 243 • The Up/Down 2 function has not been assigned to the multi-function terminals. • The frequency reference source has been changed (including LOCAL/REMOTE or External reference 1/2 switch over by digital inputs). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 244 Up/Down command is active. Set d4-10 to 1 to make the Up/Down function independent of the analog input value. Setting 1: Lower Limit is Determined by d2-02 Only parameter d2-02 sets the lower frequency reference limit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 245: D5: Torque Control

    0004H Torque Reference • b1-01 = 3 • F6-06 = 1 Communications Option – Refer to the option card manual for details about setting the torque compensation value. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 246 The speed limit setting is read from the input selected in parameter d5-03. A bias can be added to this speed limit using parameter d5-05 while parameter d5-08 determines how the speed limit bias is applied. Table 5.21 explains the relation between these settings. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 247 2. Set d5-01 to 0 when switching between Torque Control and Speed Control. An oPE15 (Torque Control Setting Error) alarm will be triggered if parameter d5-01 is set to 1 while H1-oo is set to 71 at the same time. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 248 Speed Limit Bias Applies a bias set as a percentage of the maximum output frequency to the speed limit value. Refer to Speed Limitation and Speed Limit Bias on page 246. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 249: D6: Field Weakening And Field Forcing

    Sets the maximum level at which the Field Forcing function can boost the excitation current reference. The value is set as a percentage of the motor no load current. This parameter does not normally need to be changed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 250: D7: Offset Frequency

    Offset frequency 1, 2, and 3 (H1-oo = 44, 45, 46). The selected offset values are added together if multiple inputs are closed simultaneously. The value is set as a percentage of the Maximum Output Frequency. Note: This function can replace the “Trim Control” function (H1-oo = 1C, 1D) of older Yaskawa drives. Parameter Name Setting Range...

  • Page 251: E: Motor Parameters

    <1> Setting F enables a custom V/f pattern by changing parameters E1-04 to E1-13. When the drive is shipped, the default values for parameters E1-04 to E1-13 are the same as those of setting 1. The following tables show details on predefined V/f patterns. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 252 Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz 1.3 2.5 1.5 3 1.5 3 1.5 3 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 253 Table 5.32 Derated Torque Characteristics, Settings 4 to 7 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 254 <5> The drive changes these settings when Auto-Tuning is performed (Rotational Auto-Tuning, Stationary Auto-Tuning 1, 2). <6> Parameter ignored when E1-11 and E1-12 are set to 0.0. <7> E1-13 and E1-05 are set to the same value when Auto-Tuning is performed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 255: E2: Motor 1 Parameters

    E2-03 manually. Contact the motor manufacturer to receive a copy of the motor test report. Parameter Name Setting Range Default Determined by E2-03 Motor No-Load Current <1> 0.00 A to [E2-01] C6-01 and o2-04 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 256 • When there is a large amount of torque loss in a fan or pump application. The setting for the mechanical loss is added to the torque. Parameter Name Setting Range Default E2-09 Motor Mechanical Loss 0.0 to 10.0% 0.0% YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 257 Enter the no-load current at rated frequency and rated voltage to E2-03. This information is not usually listed on the nameplate. Contact the motor manufacturer if the data cannot be found. The default setting of the no-load current is for performance with a 4-pole Yaskawa motor. Set the Number of Motor Poles Only required when A1-02 is set to 0, 1, 2, 3 (Control Modes for Induction Motors).

  • Page 258: E3: V/F Pattern For Motor 2

    <2> Default setting is determined by the control mode selected for motor 2 (E3-01). <3> The drive sets this value when Auto-Tuning is performed (Rotational Auto-Tuning and Stationary Auto-Tuning 2). <4> Parameter ignored when E3-11 and E3-12 are set to 0.0. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 259: E4: Motor 2 Parameters

    C6-01 and o2-04 <1> Display is in the following units: 2o0028, 2o0042, and 4o0011 to 4o0027: 0.01 A units 2o0054 to 2o0248 and 4o0034 to 4o0930: 0.1 A units YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 260 E4-10: Motor 2 Iron Loss Sets the motor 2 iron loss in watts. Parameter Name Setting Range Default Determined by E4-10 Motor 2 Iron Loss 0 to 65535 W C6-01 and o2-04 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 261: E5: Pm Motor Settings

    E5-01: Motor Code Selection (for PM Motors) When using a Yaskawa motor with a motor code, set the motor code for the PM motor being used. The drive automatically sets several parameters to appropriate values depending on the motor code.
  • Page 262 Sets the offset between the rotor magnetic axis and the Z Pulse of the connected encoder. This parameter is set during Auto- Tuning for PM motors and during Z Pulse Tuning. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 263 Switches polarity for initial polarity estimation. There is normally no need to change this parameter from the default value. If “Sd = 1” is listed on the nameplate or in a test report for a Yaskawa motor, this parameter should be set to 1.

  • Page 264: F: Option Settings

    F1: PG Speed Control Card Settings Yaskawa offers PG-X3, PG-B3, PG-RT3, and PG-F3 motor encoder PG option cards. Use the CN5-C port when using only one PG option card and use the CN5-C and CN5-B ports when using two PG option cards. When programming one of the multi-function input terminals to act as a switch between two motors (H1-oo= 16), use the card connected to port CN5-C for motor 1 and use the card connected to CN5-B for motor 2.
  • Page 265 Sets the gear ratio between the motor shaft and the PG encoder. F1-12 and F1-33 set the number of gear teeth on the motor side, while F1-13 and F-34 set the number of gear teeth on the load side. The drive uses the formula below to calculate the motor speed: YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 266 Set F1-30 to 1 when each motor has its own PG card connected to the drive. Note: The motor 2 selection function cannot be used with PM motors. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 267: F2: Analog Input Card Settings

    AI-A3. Note: Setting option card terminals for separate input functions (F2-01 = 0) while b1-01 = 3 will trigger an oPE05 error. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 268: F3: Digital Input Card Settings

    Determines the number of bits for the option card input that sets the frequency reference. Parameter Name Setting Range Default F3-03 Digital Input Option DI-A3 Data Length Selection 0 to 2 Setting 0: 8 bit Setting 1: 12 bit Setting 2: 16 bit YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 269: F4: Analog Monitor Card Settings

    Setting Range Default F4-07 Terminal V1 Signal Level 0, 1 F4-08 Terminal V2 Signal Level 0, 1 Setting 0: 0 to 10 V Setting 1: -10 to 10 V YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 270: F5: Digital Output Card Settings

    DO-A3 Output Mode Selection 0 to 2 Note: Refer to TOBP C730600 41 Yaskawa AC Drive-Option DO-A3 Installation Manual for more details on F5-09 settings. Setting 0: Separate Output Functions for Each of 8 Terminals Setting 1: Binary Output Setting 2: Output Functions Assigned by F5-01 through F5-08 F6 and F7: Communication Option Card These parameters configure communication option cards and communication fault detection methods.
  • Page 271 Multi-step speed inputs are still active and can override the frequency reference from the communications option even when the NetRef command is selected. F6-08: Reset Communication Parameters Determines whether F6-oo/F7-oo communication-related parameters are reset after initialization. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 272: Cc-Link Parameters

    20 to 3F <1> Range shown is for the MECHATROLINK-II option (SI-T3). Range for MECHATROLINK-III option (SI-ET3) is: 03 to EF. F6-21: MECHATROLINK Frame Size Sets the frame size. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 273: Profibus-Dp Parameters

    2 to 10 PROFIBUS-DP Parameters Parameters F6-30 through F6-32 set the drive to run on a PROFIBUS-DP network. F6-30: PROFIBUS-DP Node Address Sets the node address of a PROFIBUS-DP option card. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 274: Canopen Parameters

    Setting 8: 1 Mbps DeviceNet Parameters Parameters F6-50 through F6-63 set the drive to operate on a DeviceNet network. F6-50: DeviceNet MAC Address Sets the MAC address for a DeviceNet option card. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 275 These parameters define scaling factors for drive monitors in the DeviceNet Class ID 2AH - AC/DC Drive Object. Parameter Name Setting Range Default F6-56 DeviceNet Speed Scaling -15 to 15 F6-57 DeviceNet Current Scaling -15 to 15 F6-58 DeviceNet Torque Scaling -15 to 15 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 276: Modbus Tcp/Ip Parameters

    Parameters F7-01 through F7-16, U6-80 through U6-93, U6-98, and U6-99 set up the drive to operate on a Modbus TCP/IP network. For details on parameter settings, refer to the YASKAWA AC Drive 1000-Series Option Modbus TCP/IP Installation Manual and Technical Manual.

  • Page 277: H: Terminal Functions

    ASR Gain Switch PID Disable External Torque Reference Polarity Inversion Accel/Decel Time Selection 2 Forward/Reverse Detection (V/f control with simple PG) Program Lockout PID Bi-directional Enable (Reserved) Reference Sample Hold YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 278 Setting 2: External Reference 1/2 Selection This function switches the Run command and frequency reference source between External reference 1 and 2 if the drive is in the REMOTE mode. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 279 Reference Hold Function Selection on page 240 for details. Setting B: Drive Overheat Alarm (oH2) Triggers an oH2 alarm when the contact closes. Drive operation is not affected because this is an alarm. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 280 Up/Down function example with a lower frequency reference limit set by d2-02, and the frequency reference hold function both enabled (d4-01 = 1) and disabled (d4-01 = 0). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 281 • To trigger the Fast Stop function with an N.O. switch, set H1-oo = 15. • To trigger the Fast Stop function with an N.C. switch, set H1-oo = 17. Figure 5.61 shows an operation example of Fast Stop. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 282 This setting configures a digital input terminal as the input for the timer function. Use this setting combination with the timer function output (H2-oo = 12). Refer to b4: Timer Function on page 205 for details. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 283 H1-oo: Terminal statuses, detection conditions, and stopping methods marked with an “O” are applicable to the corresponding settings. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 284 1. This function cannot be used simultaneously with settings 42 and 43. 2. The same functions are assigned to terminals S1 and S2 when the drive is initialized for 2-Wire sequence. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 285 RS-485/422 port together. The drive transmits data and then confirms that the communications are received normally. Refer to Self-Diagnostics on page 645 for details on how to use this function. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 286 • If the frequency reference changes for more than saved. the time set to d4-07 during accel/decel, bias value is held until the output frequency meets the reference (speed agree). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 287: H2: Multi-Function Digital Outputs

    Function Page Setting Function Page During Run Frequency Detection 1 Zero Speed Frequency Detection 2 Speed Agree 1 Drive Ready User-Set Speed Agree 1 During Power Supply Voltage Fault YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 288 Setting 1: Zero Speed Terminal closes when the output frequency or motor speed (CLV, CLV/PM) becomes less than or equal to the minimum output frequency set to E1-09 or b2-01. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 289 Output frequency or motor speed and the frequency reference are both within the range of L4-01 ±L4-02. Note: Frequency detection works in forward and reverse. The value of L4-01 is used as the detection level for both directions. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 290 Closed Output frequency or motor speed exceeded L4-01. Note: Frequency detection works in forward and reverse. The value of L4-01 is used as the detection level for both directions. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 291 Displays the currently selected Run command source. Status Description Open Run command is provided from External reference 1 (b1-02) or 2 (b1-16). Closed Run command is being sourced from the digital operator. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 292 Output frequency or motor speed is outside the range of frequency reference ±L4-04. Closed Output frequency or motor speed is within the range of frequency reference ±L4-04. Note: Detection works in forward and reverse. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 293 L4-03. The detection level L4-03 is a signed value; detection works in the specified direction only. Status Description Open Output frequency or motor speed exceeded L4-03 plus L4-04. Closed Output frequency or motor speed is below L4-03 or has not exceeded L4-03 plus L4-04. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 294 A digital output set for “During reverse” closes when the drive is running the motor in the reverse direction. Status Description Open Motor is being driven in the forward direction or stopped. Closed Motor is being driven in reverse. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 295 The output closes when the motor is operating at the torque limit specified by the L7-oo parameters or an analog input. This setting can only be used in OLV, CLV, AOLV/PM and CLV/PM control modes. Refer to L7-01 to L7-04: Torque Limits on page 327 for details. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 296 REMOTE: The external reference that has been selected (either b1-01 and b1-02 or b1-15 and b1-16) is used as frequency reference Open and Run command source. Closed LOCAL: The digital operator is used as frequency reference and Run command source. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 297 1. A regenerated power pulse output does not subtract from the total watt hours while power is applied. A power consumption output does not subtract from the total watt hours during regeneration. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 298: H3: Multi-Function Analog Inputs

    Parameter H3-04 sets the level of the selected input value that is equal to 0 V input at terminal A1 (bias). Use both parameters to adjust the characteristics of the analog input signal to terminal A1. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 299 H3-06: Terminal A3 Function Selection Determines the function assigned to analog input terminal A3. Refer to Multi-Function Analog Input Terminal Settings on page 301 for a list of functions and descriptions. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 300 Name Setting Range Default H3-13 Analog Input Filter Time Constant 0.00 to 2.00 s 0.03 s YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 301 By default, analog inputs A1 and A2 are set for this function. Simultaneously using A1 and A2 increases the frequency reference by the total of all inputs. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 302 The drive will use the lower value of the Stall Prevention level set to L3-06 or the level coming from the selected analog input terminal. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 303: H4: Multi-Function Analog Outputs

    These settings are for DriveWorksEZ functions. Normally there is no need to change or apply these settings. H4: Multi-Function Analog Outputs These parameters assign functions to analog output terminals FM and AM for monitoring a specific aspect of drive performance. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 304 View the value set to H4-06 on the digital operator; terminal AM will output a voltage equal to 0% of the parameter being set in H4-04. Adjust H4-06 viewing the output signal on the terminal AM. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 305: H5: Memobus/Modbus Serial Communication

    A one-track pulse train signal with a maximum frequency of 32 kHz can be input to the drive at terminal RP. This pulse train signal can be used as the frequency reference, for PID functions, or as the speed feedback signal in V/f Control. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 306 Connect the motor speed pulse signal to the pulse input RP, set H6-01 = 3, and set the pulse signal frequency that is equal to the maximum speed to H6-02 (pulse input scaling). Make sure the pulse input bias (H6-04) is 0% and the gain (H6-03) is 100%. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 307 • When simple speed feedback in V/f Control is set as the function for terminal RP (H6-01 = 3), the minimum frequency becomes the detection time for PG disconnect (F1-14). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 308 5.7 H: Terminal Functions Name Setting Range Default H6-08 Pulse Train Input Minimum Frequency 0.1 to 1000.0 Hz 0.5 Hz YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 309: L: Protection Functions

    Use this setting when operating a drive duty motor that allows constant torque in a speed range of 1:10. The drive will allow the motor to run with 100% load from 10% up to 100% speed. Running the motor below 10% speed with 100% load will trigger an overload fault. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 310 Setting 5: Constant Torque PM Motors (Constant Torque Range of 1:1500) Sets necessary protection characteristics when driving a PM with constant torque. Running the motor below 0.07% speed with 100% load will trigger an overload fault. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 311 • Hot start: Characteristics of motor protection operation time in response to an overload situation that occurred while the motor was operating continuously at or below its rated current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 312 The PTC must exhibit the characteristics shown in Figure 5.90 in one motor phase. The motor overload protection of the drive expects 3 of these PTCs to be connected in a series. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 313 E2-01 (E5-03 in PM control modes) is used as the reference for motor overload protection. When L1-08 ≠0.0 A, the set value is used as the reference for motor overload protection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 314: L2: Momentary Power Loss Ride-Thru

    1. Keep the magnetic contactor closed during the momentary power loss when using a magnetic contactor between the motor and the drive 2. “Uv” will flash on the operator while the drive is attempting to recover from a momentary power loss. A fault signal is not output at this time. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 315 Sets the frequency width used to detect a power supply frequency fault (Fdv) in Hz. There is normally no need to change this parameter from the default value. Name Setting Range Default L2-27 Power Supply Frequency Fault Detection Width 3.0 to 20.0 Hz 6.0 Hz YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 316: L3: Stall Prevention

    (Refer to L3-22: Deceleration Time at Stall Prevention during Acceleration on page 319). Deceleration stops when the current falls below 85% of L3-02,. The drive will attempt to reaccelerate after the time set to L3-27. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 317 The Stall Prevention level is automatically reduced when the motor is operated in the constant power range. L3-03 sets the lower limit for this reduction as a percentage of the drive rated current. Name Setting Range Default L3-03 Stall Prevention Limit during Acceleration/Deceleration 0 to 100% YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 318 (L3-14). The stall prevention level may be reached if an external force is applied in the regeneration direction, dramatically decreasing the possibility of stopping the motor. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 319 L3-23: Automatic Reduction Selection for Stall Prevention during Run Reduces the Stall Prevention during run level in the constant power range. Name Setting Range Default L3-23 Automatic Reduction Selection for Stall Prevention During Run 0, 1 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 320: L4: Speed Detection

    Parameter L4-01 sets the detection level for the digital output functions Speed agree 1, User-set speed agree 1, Frequency detection 1, and Frequency detection 2. Parameter L4-02 sets the hysteresis level for these functions. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 321 Setting Range Default L4-06 Frequency Reference at Reference Loss 0.0 to 100.0% 80.0% L4-07: Speed Agree Detection Selection Determines when frequency detection is active using parameters L4-01 through L4-04. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 322: L5: Fault Restart

    Determines if a fault output is triggered (H2-oo = E) when the drive attempts to restart. Name Setting Range Default L5-02 Auto Restart Fault Output Operation Selection 0, 1 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 323: L6: Torque Detection

    Torque detection 2, N.O. (output closes when overload or underload is detected) Torque detection 2, N.C. (output opens when overload or underload is detected) Figure 5.99 Figure 5.100 illustrate the functions of overtorque and undertorque detection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 324 Setting 6: UL3, UL4 at Run (Alarm) Undertorque detection works as long as the Run command is active. The operation continues after detecting overtorque and triggering a UL3/UL4 alarm. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 325 Setting 5: Continue Running if the Speed Is Less than L6-09 (Signed) (Alarm) Detection when the speed is below L6-09 (signed). Operation continues and triggers a UL5 alarm after detection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 326: L7: Torque Limit

    Example: If parameter L7-01 = 130%, L7-02 to L7-04 = 200%, and an analog input sets a general torque limit of 150% (H3-02, H3-06, H3-10 = 15), then the torque limit will be 130% in quadrant 1, but 150% in the other quadrants. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 327 Setting 0: Disabled Torque limit is created at start without a delay time. Disable L7-16 to maximize the response time when the application requires sudden acceleration or deceleration at start. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 328: L8: Drive Protection

    A digital output programmed for 4D is switched when the oH alarm is still active after ten reduction cycles. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 329 A ground fault (GF) is triggered when high leakage current or a ground short circuit occurs in one or two output phases. L8-10: Heatsink Cooling Fan Operation Selection Selects the heatsink cooling fan operation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 330 Note: 1. Contact Yaskawa before using the drive for applications for which the setting is 0 (disabled). 2. Do not set this parameter to 0 (disabled) in V/f or OLV control. 3. Do not set this parameter to 0 (disabled) in models 4o0302 to 4o0930.
  • Page 331 0, 2, 3 o2-04 Setting 0: IP00/Open-Chassis Enclosure For an Open Type enclosure drive installed with at a minimum of 30 mm space to the next drive or a cabinet wall. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 332 Sets the amount of time until baseblock is executed after LSo has been detected at low speed. A setting of 0.0 s disables this parameter. Name Setting Range Default L8-93 LSo Detection Time at Low Speed 0.0 to 10.0 s 1.0 s YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 333: L9: Drive Protection 2

    SoH Alarm Selection during bb 0, 1 Setting 0: Outputs a Fault for an SoH Alarm during Baseblock (bb) Setting 1: Outputs a Minor Fault for an SoH Alarm during Baseblock (bb) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 334: N: Special Adjustments

    There is normally no need to change this parameter from the default value. Note: This parameter is available in drive software versions PRG: 1017 and later. Name Setting Range Default n1-09 Vibration Suppression Level 0.00 to 10.00 2.00 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 335: N2: Speed Feedback Detection Control (Afr) Tuning

    • Overexcitation Deceleration can be used in OLV and CLV, but it lowers the accuracy of Torque Control and braking efficiency. It can be most efficiently used in a V/f Control. • Overexcitation Deceleration cannot be used with PM motors. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 336: N5: Feed Forward Control

    = 3, 6, or 7). Suppresses 1050 1050 overshoot at the Overshoot end of acceleration Time (s) Time (s) Conventional Speed Control Feed Forward Control Figure 5.103 Overshoot Suppression by Feed Forward Control YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 337 Measuring Acceleration Time Take the following steps when measuring the motor acceleration time: Select the control mode; CLV (A1-02 = 3), AOLV/PM (A1-02 = 6), or CLV/PM (A1-02 = 7). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 338: N6: Online Tuning

    The drive adjusts the output voltage during run to improve overload tolerance and minimize the effects of high temperatures on speed accuracy. Note: This setting can only be selected when the Energy Saving function is disabled (b8-01 = 0). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 339: N8: Pm Motor Control Tuning

    Sets the gain for speed estimation. There is normally no need to change this parameter from the default value. Name Setting Range Default n8-21 Motor Ke Gain 0.80 to 1.00 0.90 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 340 • Increase this setting when it takes too long for the reference value of the pull-in current to match the target value. • Decrease this setting if motor oscillation occurs. Note: This parameter is only available in OLV/PM. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 341 Increase this setting for large inertia loads or to improve speed control response. A high setting with low inertia load may cause oscillation. Note: This parameter is only available in OLV/PM. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 342 2. This parameter is available in drive software versions PRG: 1017 and later. Name Setting Range Default n8-64 Output Voltage Limit Integral Time (for PM Motors) 0.000 to 5.000 s 0.040 s YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 343 Monitor U6-57 displays the deviation from the integrated current, making it possible to see if initial polarity estimation has successfully determined the motor polarity. 3. If an “Si” value is listed on a Yaskawa motor nameplate, set n8-84 to “Si” value x 2. Name...

  • Page 344: O: Operator Related Settings

    For example, to have the maximum output frequency displayed as “100.00”, set o1-10 = 10000 and o1-11 = 2 (i.e., 10000 with 2 decimal points). Note: 1. Parameter o1-03 allows the programmer to change the units used in the following parameters and monitors: U1-01: frequency reference U1-02: output frequency YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 345: O2: Digital Operator Keypad Functions

    Setting 1: Enabled The LO/RE switches between LOCAL and REMOTE operation. Switching is possible during stop only. When LOCAL is selected, the LED indicator on the LO/RE key will light up. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 346 Change o2-04 setting only when necessary. o2-05: Frequency Reference Setting Method Selection Determines if the ENTER key must be pressed after changing the frequency reference using the digital operator while in the Drive Mode. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 347: O3: Copy Function

    Copy Function Selection Instructs the drive to Read, Write, or Verify parameter settings. Name Setting Range Default o3-01 Copy Function Selection 0 to 3 Setting 0: Copy Select (No Function) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 348: O4: Maintenance Monitor Settings

    Sets value of the maintenance monitor for the DC bus capacitors displayed in U4-05 as a percentage of the total expected performance life. Reset this value to 0 after replacing the DC bus capacitors. Note: The actual maintenance time will depend on the environment where the drive is used. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 349: Q: Driveworksez Parameters

    Setting Range Default o4-19 Power Unit Price 0.00 to 650.00 000.00 q: DriveWorksEZ Parameters These parameters are reserved for use with DriveWorksEZ. Refer to the DriveWorksEZ manual for more information. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 350: R: Driveworksez Connection Parameters

    These parameters are reserved for use with DriveWorksEZ. Refer to the DriveWorksEZ manual for more information. T: Motor Tuning Auto-Tuning automatically sets and tunes parameters required for optimal motor performance. Refer to Auto-Tuning on page 157 for details on Auto-Tuning parameters. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 351: U: Monitor Parameters

    • ASR and Feed Forward control monitors Refer to Figure 5.36 Figure 5.37 on page for details and an illustration showing where monitors are located in the ASR block. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 352: U8: Driveworksez Monitors

    U9: Power Monitors The total consumed power and regenerated power are displayed for these parameters. Refer to U9: Power Monitors on page for a complete list of U9-oo monitors and descriptions. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 353: Troubleshooting

    MOTOR PERFORMANCE FINE-TUNING............356 DRIVE ALARMS, FAULTS, AND ERRORS............362 FAULT DETECTION.....................367 ALARM DETECTION...................384 OPERATOR PROGRAMMING ERRORS............393 AUTO-TUNING FAULT DETECTION..............397 COPY FUNCTION RELATED DISPLAYS............402 DIAGNOSING AND RESETTING FAULTS............404 6.10 TROUBLESHOOTING WITHOUT FAULT DISPLAY..........406 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 354: Section Safety

    Remove all metal objects such as watches and rings, secure loose clothing and wear eye protection before beginning work on the drive. Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 355 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.

  • Page 356: Motor Performance Fine-Tuning

    Refer to the section below that corresponds to the motor control method used. Note: This section describes commonly edited parameters that may be set incorrectly. Consult Yaskawa for more information on detailed settings and for fine-tuning the drive.

  • Page 357: Fine-Tuning Open Loop Vector Control

    <4> Setting range is 1 to 4 and F for models 2o0028 to 2o0248, 4o0011 to 4o0414. Setting range is 0 and F for models 4o0477 to 4o0930. When using OLV, leave the torque compensation gain (C4-01) at its default setting of 1.00. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 358: Fine-Tuning Closed Loop Vector Control

    <2> Default setting is dependent on parameter o2-04, Drive Model Selection. <3> Setting range is 1 to 4 and F for models 2o0028 to 2o0248, 4o0011 to 4o0414. Setting range is 0 and F for models 4o0477 to 4o0930. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 359: Fine-Tuning Open Loop Vector Control For Pm Motors

    Proportional Gain (for 1.00 Decrease in Note: The speed response will be slow if the displays -10% or more. PM Motors) (n8-63) decrements of 0.1 setting is too low. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 360: Fine-Tuning Advanced Open Loop Vector Control For Pm Motors

    Selection (n5-01) perform Inertia Tuning. Manually set parameters C5-17, changes with high Inertia Auto-Tuning C5-18, and n5-03 if Inertia Tuning is not possible. inertia load (T2-01 = 8) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 361: Parameters To Minimize Motor Hunting And Oscillation

    Feed Forward Control and ASR gain cannot be increased. Set the inertia ratio between the load and motor and the acceleration time (n5-01 through n5-03) of the motor running alone. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 362: Drive Alarms, Faults, And Errors

    Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital Operator on page 135. If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model • Software version •...

  • Page 363: Alarm And Error Displays

    EEPROM Write Error oFC55 Port CN5-C Fan Fault Heatsink Overheat Excessive PID Feedback Overheat 1 (Heatsink Overheat) PID Feedback Loss Motor Overheat Alarm (PTC input) Power Supply Frequency Fault YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 364 (it does not only prevent reverse operation). Set L8-93, L8-94, and L8-95 to low values within range of erroneous detection to quickly detect undesirable reverse operation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 365 <2> Baseblock alarm “bb” will not activate a digital output programmed for minor fault H2-0o= 10. Set H2-0o = 8 or 1B to activate a digital otuput for “bb”. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 366 Drive Model Mismatch vFyE those saved to the copy function are not the same Task Complete Comparing Parameter Settings iFEr Communication Error vrFy (Flashing) Model, Voltage Class, Capacity ndAT Mismatch YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 367: Fault Detection

    The output transistor has failed because the drive output has grounded or short circuited. The built-in fuse is open. Replace the board or the drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Digital Operator Display...
  • Page 368 • Perform Speed Search 1 or 2 (H1-oo = 61 or 62) via one of the external terminals. Note: Speed Searches 1 and 2 are the same when using OLV/PM. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
  • Page 369 The torque reference and acceleration are in opposite directions and the speed reference and actual motor speed differ by more than 30% for the number of times set to F1-18. Cause Possible Solution YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 370 There is an error in the EEPROM control • If the problem continues, replace either the control board or the entire drive and then download the circuit. DriveWorksEZ program. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Digital Operator Display...
  • Page 371 • Cycle power to the drive. EEPROM • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
  • Page 372 Fault detected in the internal cooling fan to the If the fault still occurs, replace the control circuit board or the entire unit. For instructions on replacing power supply. the power board, contact the Yaskawa sales office directly or your nearest Yaskawa representative. Digital Operator Display Fault Name Excessive PID Feedback PID feedback input is greater than the level set to b5-36 for longer than the time set to b5-37.
  • Page 373 • Set b3-01 to 1 to enable Speed Search at Start. • Perform Speed Search 1 or 2 (H1-oo = 61 or 62) via one of the external terminals. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
  • Page 374 V/f setting is not operating as expected • Set parameters E1-04 through E1-10 appropriately (E3-04 through E3-10 for motor 2). • Lower the voltage if it is too high relative to the frequency. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 375 The wrong motor code has been entered for OLV/PM (Yaskawa motors only) or the motor • Set E5-01 to FFFF if using a non-Yaskawa PM motor. Set the correct motor data to the E5-oo data are wrong parameters or perform Auto-Tuning.
  • Page 376 • Cycle power to the drive. Option card or hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Digital Operator Display...
  • Page 377 • Cycle power to the drive. Option card or hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Digital Operator Display...
  • Page 378 • Reduce the Speed Search Operation Current Level 1 (Current Detection Type 2, Current Detection incorrectly Type 3, Speed Estimation Type 2) (b3-31). • After Auto-Tuning, set b3-24 to 1 to enable Speed Estimation Speed Search. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 379 • Output is interrupted when the operator is disconnected (o2-06 = 1). • The Run command is assigned to the operator (b1-02 = 0 and LOCAL has been selected). Cause Possible Solution YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 380 PG Hardware Fault (detected when using a PG-X3 option card) PGoH PG cable is not connected properly. Cause Possible Solution PG cable is disconnected Reconnect the cable and check the setting of F1-20. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 381 Yaskawa or your nearest sales representative. Digital Operator Display Fault Name Pull-Out Detection Motor pull out or step out has occurred. Motor has exceeded its pull-out torque. Cause Possible Solution YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 382 • For 400 V class drives: approximately 350 V Cause Possible Solution • The main circuit drive input power is wired incorrectly. Input power phase loss • Correct the wiring. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 383 • Check the maintenance time for the capacitors (U4-05). The capacitors are worn. • Replace the entire drive if U4-05 exceeds 90%. Contact Yaskawa or your nearest sales representative. • Cycle power to the drive. • If the problem continues, replace the entire drive. Contact Yaskawa or your nearest sales representative.

  • Page 384: Alarm Detection

    • The connector pins on the option are not properly lined up with the connector pins on the drive. The option is not properly connected to the drive. • Reinstall the option. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 385 The controller is using a comm. cycle Set the comm. cycle for the upper controller within the allowable setting range for the MECHATROLINK beyond the allowable setting range for the option. MECHATROLINK option. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 386 External fault at multi-function input terminal S1. External fault (input terminal S2) External fault at multi-function input terminal S2. External fault (input terminal S3) External fault at multi-function input terminal S3. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 387 Replace either the control board or the entire drive. For instructions on replacing the control board, contact The built-in fuse is open. Yaskawa or your nearest sales representative. The phase rotation direction has changed in Correct the wiring. the input power supply. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 388 The signal closes when the maintenance period ends if H2-oo = 2F. The signal will not close if H2-oo = 10. Cause Possible Solutions The main circuit and control circuit capacitors have reached 90% of their Replace the drive. expected performance lives. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 389 Digital Operator Display Minor Fault Name Overtorque 1 Drive output current (or torque in OLV, CLV, AOLV/PM, and CLV/PM) was greater than L6-02 for longer than the time set to L6-03. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 390 Check the status of the input power supply and eliminate phase losses and imbalance. supply. Digital Operator Display Minor Fault Name PASS MEMOBUS/Modbus Comm. Test Mode Complete Cause Possible Solutions YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 391 Digital Operator Display Minor Fault Name Undertorque Detection 2 Drive output current (or torque in OLV, CLV, AOLV/PM, and CLV/PM) less than L6-05 for longer than L6-06 time. Cause Possible Solutions YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 392 • Check the maintenance time for the capacitors (U4-05). The capacitors are worn. • Replace the entire drive if U4-05 exceeds 90%. Contact Yaskawa or your nearest sales representative. The drive input power transformer is too • Check for an alarm when the magnetic contactor, line breaker, and leakage breaker are closed.

  • Page 393: Operator Programming Errors

    • FWD Run Command (or REV) and FWD/REV Run Command (2-wire) (40, 41 vs. 42, 43) • External DB Command and Drive Enable (60 vs. 6A) • Motor Switch Command and Up 2/Down 2 Command (16 vs. 75, 76) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 394 H3-02, H3-10, or H3-06). Note: Both 0 (Frequency Reference Bias) and F (Not Used) can be set to H3-02, H3-10, or H3-06 simultaneously. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 395 V/f pattern setting error. For motor 2, correct E3-04, E3-06, E3-07, E3-09, and E3-11. Digital Operator Display Error Name Carrier Frequency Setting Error oPE11 Correct the setting for the carrier frequency. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 396 Possible Solutions • o2-04, Drive Model Selection, setting changed. Contact Yaskawa or your nearest sales representative for information on clearing the error. • EEPROM failed for the input voltage offset. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 397: Auto-Tuning Fault Detection

    Cause Possible Solutions • Double-check the data entered for the Auto-Tuning process. A1-02 setting error. • Check the setting of A1-02. • Check the control mode and repeat Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 398 The load was too high during Rotational sure the load is lower than 30%. Auto-tuning. • If a mechanical brake is installed, make sure it is fully lifted during tuning. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 399 Attempted Auto-Tuning without motor Connect the motor and restart Auto-Tuning. connected to the drive. Replace the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa Current detection signal error. or your nearest sales representative.
  • Page 400 Possible Solutions Stator resistance tuning attempted to set a value to E5-06 that is outside the allowable Double-check the data entered to the T2-oo parameters and restart Auto-Tuning. setting range. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 401 Perform Stationary Auto-Tuning and then perform High Frequency Injection Parameter Tuning again. If the problem continues, high frequency injection control might not be possible with that motor. Motor data was incorrect. Note: Auto-Tuning is not applicable for SPM motors. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 402: Copy Function Related Displays

    Digital Operator Display Task iFEr Communication Error Cause Possible Solutions A communication error occurred between the drive Check the cable connection. and the operator or the USB copy unit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 403 Comparing Parameter Settings (flashing) Cause Possible Solutions The Verify mode has confirmed that parameters settings on the drive and parameters read to the copy This is not an error. device are identical. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 404: Diagnosing And Resetting Faults

    U2-02. The fault code shown in U2-02 U2-02= oC is the fault that occurred most recently. In this example, the most recent fault is U2-03= 60.00Hz RSEQ “oC” (overcurrent). U2-04= 60.00Hz RREF YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 405: Fault Reset Methods

    Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 406: Troubleshooting Without Fault Display

    • When the terminal is open, parameters cannot be edited. or restrict parameter editing • Turn on the multi-function contact input set to 1B. (H1-01 through H1-08 = 1B). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 407: Motor Does Not Rotate Properly After Pressing Run Button Or After Entering External Run Command

    • Check if H3-02, H3-10, and H3-06 have been set to the proper values. • Check if the analog input value has been set properly. (U1-13 to U1-15) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 408: Motor Is Too Hot

    The drive is operating in a vector control mode but • Calculate the motor value and reset the motor parameters. Auto-Tuning has not yet been performed. • Change the motor control method to V/f Control (A1-02 = 0). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 409: Drive Does Not Allow Selection Of The Desired Auto-Tuning Mode

    Although the drive is operating in Open Loop Vector motor control method, Auto-Tuning has not been • Calculate motor data and reset motor parameters. performed. • Switch to V/f Control (A1-02 = 0). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 410: Drive Frequency Reference Differs From The Controller Frequency Reference Command

    • Place the wiring inside a metal conduit to shield it from switching noise. • Ground the drive and motor properly. • Separate the main circuit wiring and the control lines. • Make sure wires and the motor have been properly grounded. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 411: Ground Fault Circuit Interrupter (Gfci) Trips During Run

    Set PID output for reverse characteristics (b5-09 = 1). speed decrease. Adjustment made to PID parameter settings are Refer to b5: PID Control on page 206 for details. insufficient. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 412: Insufficient Starting Torque

    Too much current is flowing through the drive. • For special-purpose motors, enter the correct data to all E5 parameters according to the test report provided for the motor. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 413: Motor Does Not Restart After Power Loss

    (Terminals DM+ and DM-) Cause Possible Solutions • Check the Safe Disable monitor output terminal wiring. There is faulty wiring in the Safe Disable monitor output terminals. • Correct any wiring mistakes. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 414 6.10 Troubleshooting without Fault Display This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 415: Periodic Inspection & Maintenance

    This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. SECTION SAFETY....................416 INSPECTION......................418 PERIODIC MAINTENANCE.................421 DRIVE COOLING FANS..................423 DRIVE REPLACEMENT..................452 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 416: Section Safety

    Do not use improper combustible materials for the drive and harmonic filter module. Failure to comply could result in death or serious injury by fire. Attach the drive and harmonic filter module to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 417 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

  • Page 418: Inspection

    Recommended Daily Inspection Table 7.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.

  • Page 419: Recommended Periodic Inspection

    Recommended Periodic Inspection Table 7.2 outlines the recommended periodic inspections for Yaskawa drive installations. Although periodic inspections should generally be performed once a year; the drive may require more frequent inspection in harsh environments or with rigorous use. Operating and environmental conditions, along with experience in each application, will determine the actual inspection frequency for each installation.
  • Page 420 • Contact the nearest sales office if there is any Digital Operator • Inspect for dust or other foreign material that may have trouble with the display or keypad. collected on surrounding components. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 421: Periodic Maintenance

    When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
  • Page 422 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 423: Drive Cooling Fans

    To ensure maximum useful product life, replace all cooling fans when performing maintenance. Contact a Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required. For drives with multiple cooling fans, replace all the fans when performing maintenance to ensure maximum product performance life.

  • Page 424: Cooling Fan Component Names

    To ensure maximum useful product life, replace all fans when performing maintenance. Note: Procedures shown in this section use a representative drive model. Figures in these procedures may differ slightly from the actual model used by the customer. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 425 B – Cooling Fan/Cooling Fan Unit E – Control Board Cooling Fan/ Control C – Cooling Fan/Cooling Fan Unit/ Board Cooling Fan Unit Circulation Fan Unit Figure 7.1 Drive Cooling Fan Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 426 A – Cooling Fan/Cooling Fan Unit/ C – Control Board Cooling Fan/ Control Circulation Fan Unit Board Cooling Fan Unit B – Circulation Fan Figure 7.2 Harmonic Filter Module Cooling Fan Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 427: Drive Cooling Fan Replacement: Models 2O0028 To 2O0130 And 4O0011 To 4O0124

    Figure 7.3 Remove the Fan Guard Remove the cooling fan cartridge. Figure 7.4 Remove the Cooling Fan Cartridge Disconnect the pluggable connector and remove the fan. Figure 7.5 Disconnect the Cooling Fan YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 428 While pressing in on the tabs on the left and right sides of the fan guard, guide the fan guard until it clicks back into place. Note: The fan guard has a cutout on the front side for proper alignment. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 429: Drive Cooling Fan Replacement: Models 2O0154, 2O0192, 4O0156, And 4O0180

    A –Screw locations Figure 7.10 Loosen the Screws Slide the fan guard toward the front of the drive to remove it from the drive. Figure 7.11 Remove the Fan Guard YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 430 Installing the Cooling Fan Unit Connect the relay connectors for the fans in the replacement fan unit. Note: Replace the whole unit when performing maintenance on the cooling fans. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 431 Figure 7.17 Position the Fan Cables Install the cooling fan unit while pulling the cables upward. Note: Do not pinch the fan cable between parts when reassembling the fan unit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 432 Thread the 4 fan unit screws into the proper holes approximately 2/3 of the way. Leave enough space to reinsert the fan guard. A –Screw locations Figure 7.20 Insert Cooling Fan Screws Insert the fan guard and firmly tighten the screws so they do not come loose. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 433: Drive Cooling Fan Replacement: Models 2O0248 And 4O0216 To 4O0414

    Loosen the 4 screws that hold the fan guard in place. A –Screw locations Figure 7.22 Loosen the Screws Slide the fan guard toward the right to remove it from the drive. Figure 7.23 Remove the Fan Guard YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 434: Installing The Cooling Fan

    Figure 7.26 Unplug the Relay Connector Installing the Cooling Fan Pass the cable through the opening of the replacement cooling fan unit from the back side, then plug the relay connector. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 435 Thread the 4 fan unit screws into the proper holes approximately 2/3 of the way. Leave enough space to reinsert the fan guard. A –Screw locations Figure 7.30 Attach the Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 436 The circulation fan unit on models 4o0302 to 4o0414 is located on the right side of the drive. Figure 7.33 Unlock the Cable Hooks Unplug the relay connectors and release the cable from the hooks. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 437 2. Place the cables back into the hooks to secure. 3. Do not pinch the fan cable between parts when reassembling the fan unit. 4. Tighten the screws firmly so they do not come loose. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 438: Drive Cooling Fan Replacement: Models 4O0477 And 4O0590

    A –9 screw locations Figure 7.37 Loosen the Screws and Remove Drive Cover 1 Loosen the 9 screws that hold the terminal cover in place and free it from the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 439 A –25 screw locations Figure 7.39 Loosen the Screws and Remove Drive Cover 2 Unplug the relay connectors and free the cable from the cooling fan unit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 440 1. Replace the whole unit when performing maintenance on the cooling fan unit. 2. Do not pinch the fan cable between parts when reassembling the fan unit. 3. Tighten the screws firmly so they do not come loose. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 441 Unplug the relay connectors and free the cable from the control board cooling fan unit. Figure 7.43 Unplug the Relay Connectors Loosen the 3 screws, then slide the control board cooling fan unit and carefully pull it out. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 442: Drive Cooling Fan Replacement: Models 4O0720 To 4O0930

    Before servicing the drive, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 443 A –16 screw locations Figure 7.48 Loosen the Screws and Remove Drive Cover 2 Loosen the 23 screws that hold the drive cover 3 in place and free it from the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 444 Figure 7.50 Unplug the Relay Connectors Loosen the 12 screws, then slide the cooling fan unit and carefully pull it out. A –12 screw locations Figure 7.51 Remove the Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 445 Unplug the relay connectors and free the cable from the control board cooling fan unit. Figure 7.53 Unplug the Relay Connectors Loosen the 4 screws, then slide the control board cooling fan unit and carefully pull it out. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 446 Figure 7.55 Installing the Control Board Cooling Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor control board cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 447: Harmonic Filter Module Cooling Fan Replacement

    CAUTION! Crush Hazard. Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal cover may fall off causing an injury. Take special care when removing/reattaching the terminal covers for larger harmonic filter modules. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 448 Unplug the relay connectors and free the cable from the cooling fan unit. Figure 7.59 Unplug the Relay Connectors Loosen the 8 screws, then slide the cooling fan unit and carefully pull it out. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 449 3. Tighten the screws firmly so they do not come loose. Figure 7.61 Installing the Cooling Fan Unit Guide the cables through the second set of provided hooks to hold the cables in place. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 450 Loosen the 2 screws, then slide the control board cooling fan unit and carefully pull it out. A –2 screw locations Figure 7.64 Remove the Control Board Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 451 Figure 7.65 Installing the Control Board Cooling Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor control board cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 452: Drive Replacement

    Replace the drive if the main power circuitry is damaged. Contact your local Yaskawa representative before replacing parts if the drive is still under warranty. Yaskawa reserves the right to replace or repair the drive according to Yaskawa warranty policy.
  • Page 453 Slide the terminal board as illustrated by the arrows in Figure 7.69 to remove it from the drive along with the bottom cover. Figure 7.69 Remove the Terminal Board YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 454 Refer to Defaults by Drive Model and Duty Rating ND/HD on page 588 for details. 3. Contact Yaskawa or a Yaskawa representative for instructions on replacing the terminal board. Improperly replacing the terminal board will result in drive malfunction. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 455: Peripheral Devices & Options

    This chapter explains the installation of peripheral devices and options available for the drive. SECTION SAFETY....................456 DRIVE OPTIONS AND PERIPHERAL DEVICES..........458 CONNECTING PERIPHERAL DEVICES.............460 OPTION INSTALLATION..................462 INSTALLING PERIPHERAL DEVICES..............472 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 456: Section Safety

    Fire Hazard Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 457 Check all the wiring to ensure that all connections are correct after installing the option and connecting any other devices. Failure to comply could result in damage to the option. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 458: Drive Options And Peripheral Devices

    Drive Options and Peripheral Devices Table 8.1 lists the names of the various peripheral devices, accessories, and options available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to the Yaskawa catalog for selection and part numbers.
  • Page 459 PC tool for drive setup and parameter management DriveWorksEZ Contact Yaskawa PC tool for enhanced programming of the drive <1> Limited support. Contact a Yaskawa representative or the nearest Yaskawa sales office for assistance. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 460: Connecting Peripheral Devices

    Recovery Unit Zero-phase Reactor Ground B1/P R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Motor Magnetic Contactor (switches to Ground line power) Figure 8.1 Connecting Peripheral Devices to Drive Model 2o0028 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 461: Drive Models 4O0720 To 4O0930

    Reactor B1/P Ground Ground U/T1 R/L1 V/T2 S/L2 W/T3 T/L3 CN500 CN500 Magnetic Contactor (switches to line power) Motor Ground Figure 8.2 Connecting Peripheral Devices to Drive Model 4o0720 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 462: Option Installation

    50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the control power supply voltage level to confirm safe level. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 463 (G) to the remaining ground terminal and installation hole on the option (B) using the last remaining provided screw (C) and tighten both screws to 0.5 to 0.6 N m or (4.4 to 5.3 in lbs). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 464 Loosen the screws and insert the wire into the Option terminal block opening on the terminal block. To PG at motor (do not solder ends) Figure 8.8 Preparing and Connecting Cable Wiring YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 465 • Use shielded wire for the PG encoder signal lines. • Limit the length of all motor output power cables to less than 100 m. Limit the length of open-collector output lines to less than 50 m. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 466 8.4. For simpler and more reliable wiring, use crimp ferrules on the wire ends. Refer to the option manuals for the wire size and torque specifications of other options. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 467 ZO, IG etc. (24 to 16 AWG) PG-B3 Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed Table 8.5 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
  • Page 468 The PG-X3 option reads a maximum input frequency of 300 kHz from the PG encoder. Select a PG encoder with an output pulse frequency of maximum 300 kHz when operating at maximum speed. Take the following steps to prevent erroneous operation caused by noise interference: YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 469 8.10. For simpler and more reliable wiring, use crimp ferrules on the wire ends. Refer to the option manuals for the wire size and torque specifications of other options. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 470 SG etc. (24 to 16 AWG) PG-X3 Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed Table 8.11 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
  • Page 471 With a two- pulse or three-pulse PG encoder, the leading pulse determines the motor rotation direction. When a Yaskawa induction motor rotates forward (counter-clockwise when viewing rotation from motor load side), the PG signal will have a leading A pulse, followed by a B pulse displaced at 90 degrees.

  • Page 472: Installing Peripheral Devices

    NOTICE: Do not connect electromagnetic switches or MCs to the output motor circuits without proper sequencing. Improper sequencing of output motor circuits could result in damage to the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 473: Connecting A Surge Absorber

    An external attachment can be used to project the heatsink outside of an enclosure to ensure that there is sufficient air circulation around the heatsink. Contact a Yaskawa sales representative or Yaskawa directly for more information on this attachment. Internal EMC Filter Model Installation Internal EMC filter models (UUoEoooo and UUoWoooo) are tested according to European standards IEC/EN 61800-3 2nd Environment Category C2 and comply with the EMC guidelines.
  • Page 474 WARNING! Fire Hazard. Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip setting. Check local electrical codes before making adjustments to motor thermal overload settings. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 475: Specifications

    Appendix: A Specifications A.1 HEAVY DUTY AND NORMAL DUTY RATINGS..........476 A.2 POWER RATINGS....................477 A.3 DRIVE SPECIFICATIONS..................482 A.4 DRIVE WATT LOSS DATA..................484 A.5 DRIVE DERATING DATA..................486 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 476: Heavy Duty And Normal Duty Ratings

    Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, and current limit. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 477: Power Ratings

    <5> Carrier frequency is set to 4 kHz. Current derating is required to raise the carrier frequency. <6> Commercial power mode results in near zero input harmonics. Existing power conditions and operation mode can affect input harmonics. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 478: Three-Phase 200 V Class Drive Models 2O0104 To 2O0248

    <5> Carrier frequency is set to 4 kHz. Current derating is required to raise the carrier frequency. <6> Commercial power mode results in near zero input harmonics. Existing power conditions and operation mode can affect input harmonics. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 479: Three-Phase 400 V Class Drive Models 4O0011 To 4O0077

    <5> Carrier frequency is set to 4 kHz. Current derating is required to raise the carrier frequency. <6> Commercial power mode results in near zero input harmonics. Existing power conditions and operation mode can affect input harmonics. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 480: Three-Phase 400 V Class Drive Models 4O0096 To 4O0414

    <5> Carrier frequency is set to 4 kHz. Current derating is required to raise the carrier frequency. <6> Commercial power mode results in near zero input harmonics. Existing power conditions and operation mode can affect input harmonics. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 481: Three-Phase 400 V Class Drive Models 4O0477 To 4O0930

    <5> Commercial power mode results in near zero input harmonics. Existing power conditions and operation mode can affect input harmonics. <6> Use a stand-alone EMC filter with a voltage of 380 to 480 V. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 482: Drive Specifications

    Energy Saving Control, MEMOBUS/Modbus Comm. (RS-422/RS-485 max, 115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ (customized function), Removable Terminal Block with Parameter Backup Function, Online Tuning, Overexcitation Deceleration, Inertia (ASR) Tuning, High Frequency Injection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 483 <7> An IP20/NEMA 1, UL Type 1 enclosure drive requires an IP20/NEMA 1, UL Type 1 kit. Models 4o0720 to 4o0930 are not compatible with IP20/NEMA 1, UL Type 1 enclosures. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 484: Drive Watt Loss Data

    7020 4o0590 9071 1349 10421 7054 1115 8169 4o0720 7602 1581 9183 6240 1308 7548 4o0900 9632 1988 11620 7602 1582 9184 4o0930 9986 2059 12045 9632 1988 11620 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 485: Harmonic Filter Modules For Drive Models 4O0720 To 4O0930

    Rated Amps Heatsink Interior Unit Total Loss Loss (W) Loss (W) Loss (W) Loss (W) EUJ71180o.o 3268 3295 2411 2438 EUJ71181o.o 3934 3962 2778 2806 EUJ71182o.o 4149 4176 3934 3962 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 486: Drive Derating Data

    4o0900 3 kHz — — — — — — 4o0930 3 kHz — — — — — — <1> Carrier frequency is 3 kHz for models 4o0477 to 4o0930. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 487: Carrier Frequency Derating

    +50 °C requires output current derating. L8-35=0: IP00/Open-Chassis Enclosure Drive Rating L8-35=2: IP20/UL Type 1 Enclosure L8-35=3: External Heatsink lnstallation L8-12 (Ambient temp: °C) Figure A.2 Ambient Temperature and Installation Method Derating YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 488: Altitude Derating

    The drive standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the drive rated voltage and the rated output current must be derated for 1% per 100 m. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 489: Parameter List

    B.16 CONTROL MODE DEPENDENT PARAMETER DEFAULT VALUES....583 B.17 V/F PATTERN DEFAULT VALUES..............587 B.18 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND/HD......588 B.19 PARAMETERS CHANGED BY MOTOR CODE SELECTION (FOR PM MOTORS)......................594 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 490: Understanding Parameter Descriptions

    Parameter can be changed during run. Refers to a second motor when the drive is operating two motors. Switch between these motors using the multi- Motor 2 function input terminals. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 491: Parameter Groups

    Operation Status Monitors Digital Output Card (DO-A3) DriveWorksEZ Monitors Communication Option Card (SI-C3, SI-S3, Power Monitors SI-N3, SI-P3, SI-T3, SI-EP3, SI-ES3, SI-B3, SI-W3) Communication Option Card (SI-EN3, SI-EM3, SI-EP3) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 492: A: Initialization Parameters

    <1> Parameter setting value is not reset to the default value when the drive is initialized. <2> Default setting value is determined by he Application Preset selected in parameter A1-06. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 493: A2: User Parameters

    Refer to Setup Group Parameters on page 145 for details. <3> Default setting value is determined by parameter A1-06. Default is 0 when A1-06 = 0, and 1 when A1-06 ≠ 0. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 494: B: Application

    Default: 0 OLV/PM AOLV/PM CLV/PM Phase Order Selection 0: Standard (01C3) Range: 0, 1 0: Standard 1: SwitchPhaseOrder 1: Switch phase order (reverses the direction of the motor) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 495: B2: Dc Injection Braking

    DC Injection Braking DCInj Time@Stop Min.: 0.00 s Sets DC Injection Braking (Zero Speed Control when in CLV (018C) Time at Stop Max.: 10.00 s and CLV/PM) time at stop. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 496: B3: Speed Search

    AOLV/PM CLV/PM Current Level SrchRestart Lvl Min.: 0 (01F0) Sets the Speed Search restart current level as a percentage of the (Speed Estimation Type) Max.: 200 drive rated current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 497 Sets the search frequency deceleration rate when searching from (0BC9) Deceleration Time 1 Max.: 10.0 the direction command when the momentary power loss time is shorter than the time set in b3-50. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 498: B4: Timer Function

    Max.: 65000 (0B33) H2-02 OFF Delay Time H2-02 OFF Delay b4-07 (0B34) H2-03 ON Delay Time H2-03 ON Delay b4-08 (0B35) H2-03 OFF Delay Time H2-03 OFF Delay YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 499: B5: Pid Control

    0: 0 limit 1: Rotation direction reverses with negative PID output. (01AF) Selection Range: 0, 1 1: Reverse Note: When using setting 1, make sure reverse operation is permitted by b1-04. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 500 1: 1 Dec (XXXX.X) 1: One decimal place (01FF) Digits Range: 0 to 3 2: 2 Dec (XXX.XX) 2: Two decimal places 3: 3 Dec (XX.XXX) 3: Three decimal places YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 501: B6: Dwell Function

    Adjusts the responsiveness of Droop Control. V/f w PG Droop Limit Sel b7-03 Droop Control Limit Default: 1 OLV/PM AOLV/PM CLV/PM 0: Disabled (017E) Selection Range: 0, 1 0: Disabled 1: Enabled 1: Enabled YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 502: B8: Energy Saving

    <3> Default setting is determined by parameters o2-04, Drive Model Selection, and C6-01, Drive Duty Selection. <4> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 503: B9: Zero Servo

    OLV/PM AOLV/PM CLV/PM Zero Servo Count Min.: 0 (01DB) Width Sets the range to trigger an output terminal set for “Zero Servo Max.: 16383 Complete” during Zero Servo operation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 504: C: Tuning

    <1> Setting range value is determined by parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range becomes 0.00 to 600.00 seconds. <2> Default setting is determined by parameter A1-02, Control Method Selection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 505: C2: S-Curve Characteristics

    Min.: 0 (0242) Compensation Limit Sets the upper limit for the slip compensation function for Max.: 250 motor 2. Set as a percentage of the motor rated slip (E4-02). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 506: C4: Torque Compensation

    (021D) ASR Proportional Gain 2 ASR P Gain 2 OLV/PM OLV/PM AOLV/PM AOLV/PM AOLV/PM AOLV/PM CLV/PM CLV/PM CLV/PM CLV/PM Max.: 300.00 Sets the speed control gain 2 of the speed control loop (ASR). <2> YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 507 ASR Limit Mtr2 Min.: 0.0 (035A) Sets the upper limit for the speed control loop (ASR) for motor Max.: 20.0 2 as a percentage of the maximum output frequency (E3-04). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 508: C6: Carrier Frequency

    3: Fc=8.0 kHz 4: 10.0 kHz 4: Fc=10.0 kHz F: User-defined (determined by C6-03 to C6-05) F: Program Note: Setting F is not available when A1-02 = 6 (AOLV/PM). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 509: C7: Voltage Adjustment

    All Modes C7-60 Output Voltage Limit Default: 1 0: Limit Harmonics 0: Harmonic suppression priority mode (0B1C) Mode Selection Range: 0, 1 1: Improve PF 1: High output voltage mode YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 510: D: Reference Settings

    Max.: 400.00 Note: The value set to o1-03 is changed to 1 and the <2> unit is changed to percentage automatically when A1-02 is set to 6 or 7. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 511 <2> The value of o1-03 is changed to 1 and the unit is also changed to a percentage (%) when the control mode is set to CLV/PM or AOLV/PM. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 512: D2: Frequency Upper/Lower Limits

    Bias Step (Up/Down 2) Up/Dn 2 Step Lvl Min.: 0.00 Sets the bias added to the frequency reference when the Up 2 Max.: 99.99 and Down 2 digital inputs are enabled (H1-oo = 75, 76). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 513: D5: Torque Control

    Speed Limit Val Min.: -120 (029D) the maximum output frequency. Enabled when d5-03 = 2. A Max.: 120 negative setting sets a limit in the opposite direction of the Run command. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 514: D6: Field Weakening And Field Forcing

    Added to the frequency reference when the digital input Offset Freq 2 Min.: -100.0 “Frequency offset 2” (H1-oo = 45) is switched on. A setting Max.: 100.0 of 100% is equal to the drive maximum output current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 515 Added to the frequency reference when the digital input Offset Freq 3 Min.: -100.0 “Frequency offset 3” (H1-oo = 46) is switched on. A setting Max.: 100.0 of 100% is equal to the drive maximum output current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 516: E: Motor Parameters

    <1> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. <2> Parameter setting value is not reset to the default value when the drive is initialized. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 517: E2: Motor 1 Parameters

    V/f w PG <1> Default: E2-10 Motor Iron Loss for Motor Iron Loss Min.: 0 W OLV/PM AOLV/PM CLV/PM (0317) Torque Compensation Max.: 65535 W Sets the motor iron loss. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 518: E3: V/F Pattern For Motor 2

    <2> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. <3> Ignored when E3-11, Motor 2 Mid Output Frequency 2, and E3-12, Motor 2 Mid Output Frequency Voltage 2, are set to 0. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 519: E4: Motor 2 Parameters

    Sets the motor rated capacity in kW. Automatically set during Max.: 650.00 kW Auto-Tuning. <1> Default setting is determined by parameters C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 520: E5: Pm Motor Settings

    Sets the induced phase-to-phase rms voltage in units of 0.1 mV/ Max.: 6500.0 <1> Motors) (r/min) [mechanical angle]. Set this parameter when using a Yaskawa SMRA-Series SPM motor. (r/min) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 521 <4> Default setting is determined by parameter E5-01, Motor Code Selection. <5> Display is in the following units: 2o0028, 2o0042, and 4o0011 to 4o0027: 0.01 A units 2o0054 to 2o0248 and 4o0034 to 4o0930: 0.1 A units YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 522: F: Option Settings

    When setting for a three-digit number “xyz”, the division ratio Max.: 132 becomes = [(1 + x) / yz]. If only using the A pulse for one-track input, the input ratio will be 1:1 regardless of F1-06 setting. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 523 PG 2 Pulses Per OLV/PM OLV/PM AOLV/PM AOLV/PM CLV/PM CLV/PM PG2 Pulses/Rev Min.: 1 (03B0) Revolution Sets the number of pulses for a PG option card connected to Max.: 60000 port CN5-B. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 524 3: 1M/38400bps 2: 1M bps/38400 bps (EnDat 2.2/22 / Hiperface) 3: 1M bps/38400 bps (EnDat 2.2/22 / Hiperface) <1> Default setting is determined by parameter A1-02, Control Method Selection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 525: F2: Analog Input Card Settings (Ai-A3)

    Some U parameters are available only in certain control modes. F4-04 Default: 50.0% All Modes Terminal V2 Monitor (0394) AO Ch2 Gain Min.: -999.9 Sets the gain for voltage output via terminal V2. Gain Max.: 999.9 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 526: F5: Digital Output Card Settings (Do-A3)

    DO-A3 Output Mode Default: 0 functions. DO Function Sel (03A1) Selection Range: 0 to 2 1: Binary code output. 2: Use output terminal functions selected by parameters F5-01 through F5-08. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 527: F6: Communication Option Card Settings (Si-C3, Si-Et3, Si-N3, Si-P3, Si-S3, Si-T3, Si-W3)

    (036B) Station Address <2> Max.: 3F has been installed. All Modes F6-21 MECHATROLINK Default: 0 Frame length <3> 0: 32-byte (036C) Frame Size Range: 0, 1 <3> 1: 17-byte YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 528 Default: 71 All Modes F6-53 DeviceNet PPA Setting PPA Selection Min.: 0 Sets the format of the data set from the drive to the DeviceNet (03C4) Max.: 255 master. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 529 <2> Values shown are for the MECHATROLINK-II option (SI-T3). Values for MECHATROLINK-III option (SI-ET3) are: Min: 03 Max.: EF <3> Values shown are for the MECHATROLINK-II option (SI-T3). Values for MECHATROLINK-III option (SI-ET3) are: 0: 64-byte 1: 32-byte YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 530: F7: Communication Option Card Settings (Si-Em3, Si-En3, Si-Ep3)

    Select the option address setting method F7-13 0: User Defined Default: 2 Address Mode at Startup – <2> 0: Static (03F1) 1: BOOTP Range: 0 to 2 1: BOOTP 2: DHCP 2: DHCP YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 531 037E) address value of 0 means that the value sent for Input Assembly 166 is not defined by the user, therefore the option default register value will be returned. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 532 Default: 0 F7-73 Sets MEMOBUS/Modbus address for PZD4 Read (PPO PZD4 Read PZD4 Read Min.: 0 – (078D) Read). Max.: FFFF Values 0 to 2 disable the PZD4 Read. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 533 <1> Cycle power for setting changes to take effect. <2> If F7-13 is set to 0, then all IP Addresses (as defined with parameters F7-01 to F7-04) must be unique. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 534: H Parameters: Multi-Function Terminals

    Open: REMOTE (parameter settings determine the source of the frequency LOCAL/REMOTE Local/Remote Sel Reference 1 or 2 (b1-01, b1-02 or b1-15, b1-16) selection Closed: LOCAL, Frequency reference and Run command are input from the digital operator. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 535 Down command closes. When both terminals are closed or both are open, the drive holds the frequency reference. The Up and Down commands must always be used in conjunction with one another. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 536 Closed: Parameters can be edited and saved. All Modes Reference sample hold Ref Sample Hold Closed: Samples the analog frequency reference and operates the drive at that speed. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 537 Cannot be set together with settings 42 or 43. All Modes Open: Stop Run command Run/Stp 2WireSeq Closed: Run (2-Wire sequence 2) Note: Cannot be set together with settings 40 or 41. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 538 V/f w PG OLV/PM AOLV/PM AOLV/PM CLV/PM CLV/PM ASR gain switch ASR Gain Switch Open: ASR proportional gain 1 (C5-01) Closed: ASR proportional gain 2 (C5-03) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 539: H2: Multi-Function Digital Outputs

    Sets the bits for the MEMOBUS/Modbus registers from which (0B3D) Bit Select FFFFH data will be sent to contact outputs 63 and 163. <1> Available in drive software versions PRG: 1015 and later. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 540 Reset Cmd Active active terminals or from a serial network, or the RESET key on the digital operator has been pressed. All Modes Timer output Timer Output Closed: Timer output. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 541 Torque Control Closed: Speed limit has been reached while using Torque Control. V/f w PG Zero Servo complete Zero Servo End OLV/PM AOLV/PM CLV/PM Closed: Zero Servo operation has finished. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 542 Function 0 to 92 with !Function Inverts the output switching of the multi-function output functions. inverse output Set the last two digits of 1oo to reverse the output signal of that specific function. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 543: H3: Multi-Function Analog Inputs

    3: Terminals A1 and A2 only 6: A2/A3 Available 4: Terminal A3 only 7: All Available 5: Terminals A1 and A3 6: Terminals A2 and A3 7: All terminals enabled YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 544 V/f w PG V/f w PG Forward torque limit Fwd Torque Limit OLV/PM OLV/PM AOLV/PM AOLV/PM AOLV/PM AOLV/PM CLV/PM CLV/PM CLV/PM CLV/PM 10 V = Motor rated torque YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 545: H4: Analog Outputs

    (0422) Output Terminal AM Terminal AM Bias Min.: -999.9 Sets the signal level at terminal AM that is equal to 0% of the Bias Max.: 999.9 selected monitor value. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 546: H5: Memobus/Modbus Serial Communication

    CommReg 25h Unit All Modes H5-10 Default: 0 MEMOBUS/Modbus 0: 0.1 V 0: 0.1 V units (0436) Range: 0, 1 Register 0025H 1: 1 V 1: 1 V units YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 547: H6: Pulse Train Input/Output

    Min.: 0 value is 100%. Scaling Max.: 32000 For example, to have the pulse train monitor output equal the output frequency, set H6-06 to 102 and H6-07 to 0. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 548 MP Lower Limit Min.: 0.1 Sets the minimum frequency for the pulse train input to be (043F) Minimum Frequency Max.: 1000.0 detected. Enabled when H6-01 = 0, 1, or 2. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 549: L: Protection Function

    <1> Default setting is determined by parameter A1-02, Control Method Selection. <2> Display is in the following units: 2o0028, 2o0042, and 4o0011 to 4o0027: 0.01 A units 2o0054 to 2o0248 and 4o0034 to 4o0930: 0.1 A units YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 550: L2: Momentary Power Loss Ride-Thru

    OLV/PM AOLV/PM CLV/PM StallP Accel Lvl Min.: 0% (0490) during Acceleration Used when L3-01 = 1 or 3. 100% is equal to the drive rated <1> Max.: 150% current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 551 V/f w PG Current-limited ILimAcc S-Curve L3-40 Maximum S-curve Default: 0 OLV/PM AOLV/PM CLV/PM 0: Disable (11D6) Selection during Range: 0, 1 0: Disable 1: Enable Acceleration 1: Enable YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 552: L4: Speed Detection

    0: No detection during baseblock. 0: No Detection @BB (0470) Selection Range: 0, 1 1: Detection always enabled. 1: Always Detected <1> Default setting is determined by parameter A1-02, Control Method Selection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 553: L5: Fault Restart

    L6-03 Torque Detection Torq Det 1 Time Min.: 0.0 Sets the time an overtorque or undertorque condition must exist (04A3) Time 1 Max.: 10.0 to trigger torque detection 1. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 554 Default: 0 h All Modes L6-11 Mechanical Weakening MechFat Det Hour Min.: 0 Sets the operation time (U4-01) required before Mechanical (046B) Detection Start Time Max.: 65535 Weakening Detection is active. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 555: L7: Torque Limit

    Grnd Flt Det Sel All Modes L8-09 Output Ground Fault Default: 1 0: Disabled 0: Disabled (04B5) Detection Selection Range: 0, 1 1: Enabled 1: Enabled YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 556 Sets the time that the drive continues running with reduced carrier (04F1) Time Max.: 2.00 s frequency after the carrier reduction condition is gone. Setting 0.00 s disables the carrier frequency reduction time. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 557: L9: Drive Protection 2

    0: Outputs a fault for an SoH alarm during baseblock (bb). 1: Outputs a minor fault for an SoH alarm during baseblock (bb). <1> Available in drive software versions PRG: 1015 and later. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 558: N: Special Adjustments

    Default: 50 ms n2-02 OLV/PM AOLV/PM CLV/PM Detection Control AFR Time Min.: 0 (0585) Sets the time constant used for speed feedback detection control (AFR) Time Constant 1 Max.: 2000 (AFR). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 559: N3: Overexcitation Braking

    Default: 1.0 n6-05 OLV/PM AOLV/PM CLV/PM Online Tuning Gain R1 Comp Gain Min.: 0.1 (05C7) Decrease this setting for motors with a relatively large rotor Max.: 50.0 time constant. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 560: N8: Pm Motor Control Tuning

    PM Harm LPF Freq Min.: 0 (0566) injection. Enabled when n8-57 = 1. Frequency Injection Max.: 1000 There is normally no need to change this parameter from the default value. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 561 CLV/PM (057F) Integral Time (for PM PM Vout I Time Min.: 0.000 <4> There is normally no need to change this parameter from the Motors) Max.: 5.000 default value. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 562 <2> Default setting is determined by parameter E5-01, Motor Code Selection. <3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. <4> Available in drive software versions PRG: 1017 and later. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 563: O: Operator-Related Settings

    STOP Key Function Default: 1 0: Disabled 0: Disabled. STOP key is disabled in REMOTE operation. (0506) Selection Range: 0, 1 1: Enabled 1: Enabled. STOP key is always enabled. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 564: O3: Copy Function

    Selects whether the read operation (o3-01 = 1) is enabled or o3-02 Default: 0 Copy Allowed Selection 0: Disabled disabled. (0516) Range: 0, 1 1: Enabled 0: Read operation prohibited 1: Read operation allowed YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 565: O4: Maintenance Monitor Settings

    Sets the price per 1 kWh to calculate the power rate displayed for Power Unit Price Energy Price/kWh Min.: 000.00 (113A) total consumed power (U9-07 to U9-10) and total regenerated Max.: 650.00 power (U9-11 to U9-14). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 566: Driveworksez Parameters

    All Modes DriveWorksEZ Connection Default: 0 r1-40 Parameters 1 to 20 (upper/ Min.: 0 DriveWorksEZ Connection Parameters 1 to 20 (upper/lower) (1840 to lower) Max.: FFFF 1867) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 567: T: Motor Tuning

    AOLV/PM AOLV/PM CLV/PM CLV/PM PG Pulses/Rev (0708) Per Revolution Min.: 1 Sets the number of pulses per revolution for the PG being used Max.: 60000 (pulse generator or encoder). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 568 2o0028, 2o0042, and 4o0011 to 4o0027: 0.01 A units 2o0054 to 2o0248 and 4o0034 to 4o0930: 0.1 A units <6> Default setting value differs depending on the motor code value and motor parameter settings. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 569: T2: Pm Motor Auto-Tuning

    CLV/PM CLV/PM CLV/PM CLV/PM Number of Poles Min.: 2 (0734) Poles Enter the number of motor poles for the PM motor as indicated Max.: 48 on the motor nameplate. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 570 <5> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. <6> Default setting is determined by parameter T2-02, PM Motor Code Selection, and the drive capacity. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 571: T3: Asr And Inertia Tuning

    <1> Displayed only when performing Inertia Tuning or ASR Gain Auto-Tuning (T1-01 = 8 or T2-01 = 9). <2> Default setting is determined by parameter E5-01, Motor Code Selection. <3> Default setting is determined by parameters C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 572: U: Monitors

    Digital input 4 available (terminal S4 enabled) Digital input 5 (terminal S5 enabled) Digital input 6 (terminal S6 enabled) Digital input 7 (terminal S7 enabled) Digital input 8 (terminal S8 enabled) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 573 CRC Error Data Length Error U1-19 MEMOBUS/Modbus No signal output Transmit Err – Not Used (0066) Error Code available Parity Error Overrun Error Framing Error Timed Out Not Used YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 574: U2: Fault Trace

    All Modes Current Fault Current Fault – (0080) available Displays the current fault. U2-02 No signal output All Modes Previous Fault Last Fault – (0081) available Displays the previous fault. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 575 All Modes U2-50 No signal output (085C) Input Power Supply Power Supply Sts – Displays the input power supply information at the previous fault. available Displayed as in U1-72. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 576: U3: Fault History

    (080E to available Recent Fault most recent faults occurred. 0813) Note: Note: Fault histories are not kept when CPF00, CPF01, CPF06, CPF24, oFA00, oFb00, oFC00, Uv1, Uv2, or Uv3 occur. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 577: U4: Maintenance Monitors

    Motor Overload Motor OL1 Level 10 V: 100% 0.1% Shows the value of the motor overload detection accumulator. (07D8) Estimate (oL1) 100% is equal to the oL1 detection level. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 578 <3> Display is in the following units: 2o0028, 2o0042, and 4o0011 to 4o0027: 0.01 A units 2o0054 to 2o0248 and 4o0034 to 4o0720: 0.1 A units 4o0900 and 4o0930: 1 A units YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 579: U5: Pid Monitors

    (-10 to +10 V) 0.1 Vac OLV/PM OLV/PM OLV/PM OLV/PM AOLV/PM AOLV/PM AOLV/PM AOLV/PM CLV/PM CLV/PM CLV/PM CLV/PM (0059) Reference (Vq) <1> Output voltage reference (Vq) for the q-Axis. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 580 If this value is lower than 819, then increase the Judging Polarity value set to n8-84. The value 8192 is equivalent to the motor rated current. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 581: U8: Driveworksez Monitors

    000 000 000 kW No signal output MWh Produced 1 MWh (0824) (MWh) available U9-06 U9-06 Regenerative Power No signal output U9-05 kWh Produced 1 kWh (0825) (kWh) available U9-04 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 582 (082A to Rates 1 to 4 available 082D) U9-14 U9-13 U9-12 U9-11 The unit price is set in o4-19, and U9-11 to U9-14 are U9-04 to U9-06 x o4-19. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 583: Control Mode Dependent Parameter Default Values

    – 0.0 to 255.0 F1-01 PG 1 Pulses Per Revolution 0 to 60000 1 ppr – 1024 – 1024 F1-05 PG 1 Rotation Selection 0, 1 – – – YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 584 0.0 to 2.5 – – – C3-02 Slip Compensation Primary Delay Time 0 to 10000 1 ms – – – C4-01 Torque Compensation Gain 0.00 to 2.50 0.01 0.00 – – YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 585 <5> Values shown are specific to 200 V class drives. Double the values for 400 V class drives. <6> In AOLV/PM and CLV/PM control modes, the setting units and range are expressed as a percentage (-100.0 to 100.0%) instead of in Hz. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 586: E3-01 (Motor 2 Control Mode) Dependent Parameters

    <1> Default setting is determined by parameters o2-04, Drive Model Selection, and C6-01, Drive Duty Selection. <2> Values shown here are specific to 200 V class drives. Double the value for 400 V class drives. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 587: V/F Pattern Default Values

    <1> This value determines the default values for E1-04 through E1-10 (E3-04 through E3-10 for motor 2). <2> Values shown here are specific to 200 V class drives. Double the value for 400 V class drives. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 588: Defaults By Drive Model And Duty Rating Nd/Hd

    0.138 0.165 0.165 0.220 0.220 0.273 0.273 0.333 C6-02 Carrier Frequency Selection – E2-01 (E4-01) Motor Rated Current 65.8 77.2 77.2 E2-02 (E4-02) Motor Rated Slip 1.67 1.33 1.33 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 589 L8-02 Overheat Alarm Level °C L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 0.387 0.317 0.317 0.533 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 590 0.922 0.55 0.55 0.403 0.403 0.316 0.316 0.269 E2-06 (E4-06) Motor Leakage Inductance 19.6 17.2 17.2 20.1 20.1 23.5 23.5 20.7 E2-10 (E4-10) Motor Iron Loss for Torque Compensation YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 591 °C L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 0.323 0.32 0.32 0.387 0.387 0.317 0.317 0.533 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 592 0.029 0.025 0.025 0.02 0.02 0.014 0.014 0.014 E2-06 (E4-06) Motor Leakage Inductance E2-10 (E4-10) Motor Iron Loss for Torque Compensation 2850 3200 3200 3700 3700 4700 4700 4700 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 593 L8-02 Overheat Alarm Level °C L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 1.392 1.667 1.667 2.222 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 594: Parameters Changed By Motor Code Selection (For Pm Motors)

    The following tables show parameters and default settings that change with the motor code selection E5-01 when Open Loop Vector for PM motors is used. Yaskawa SMRA Series SPM Motor Table B.18 200 V, 1800 r/min Type Yaskawa SMRA Series SPM Motor Settings Name Unit...

  • Page 595: Yaskawa Ssr1 Series Ipm Motor (For Derated Torque)

    Default Settings n5-02 Motor Acceleration Time 0.137 0.132 0.132 0.122 Yaskawa SSR1 Series IPM Motor (For Derated Torque) Table B.20 200 V, 1750 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection − 1202 1203...
  • Page 596 0.42 n5-02 Motor Acceleration Time 0.102 0.101 0.098 0.130 0.127 0.193 0.191 0.187 Table B.22 400 V, 1750 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for − 1232 1233 1235 1236 1238 123A...
  • Page 597 0.42 n5-02 Motor Acceleration Time 0.102 0.101 0.098 0.130 0.127 0.193 0.191 0.187 Table B.24 400 V, 1750 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for − 1247 1248 1249 124A 1302 1303...
  • Page 598 0.140 n5-02 Motor Acceleration Time 0.085 0.072 0.084 0.096 0.085 0.080 0.122 0.108 Table B.26 200 V, 1450 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM − 1313 1314 1315 1332 1333...
  • Page 599 0.259 n5-02 Motor Acceleration Time 0.072 0.084 0.096 0.085 0.080 0.122 0.108 0.161 Table B.28 400 V, 1450 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for − 1344 1345 1346 1347 1348 1349...
  • Page 600 B.19 Parameters Changed by Motor Code Selection (for PM Motors) Table B.29 200 V, 1150 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM − 1405 1406 1408 140A 140B 140D 140E 140F...
  • Page 601 B.19 Parameters Changed by Motor Code Selection (for PM Motors) Table B.31 400 V, 1150 r/min Type Yaskawa SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM − 1438 143A 143B 143D 143E 143F 1440 1442...

  • Page 602: Yaskawa Sst4 Series Ipm Motor (For Constant Torque)

    Motor Acceleration Time 0.122 0.135 0.147 0.161 0.154 0.212 Yaskawa SST4 Series IPM Motor (For Constant Torque) Table B.33 200 V, 1750 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 2202 2203 2205...
  • Page 603 Efficiency Control (for PM -10.9 -14.3 -15.1 -11.3 -14.1 -18.8 -11.4 -12.2 Motors) (OLV/PM) Table B.35 400 V, 1750 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for 2232 2233 2235 2236 2238 223A...
  • Page 604 Efficiency Control (for PM -15.1 -14.3 -15.3 -11.3 -14.5 -13.2 -22.6 -11.9 Motors) (OLV/PM) Table B.37 400 V, 1750 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for 2247 2248 2249 224A 224C 224D...
  • Page 605 B.19 Parameters Changed by Motor Code Selection (for PM Motors) Table B.38 200 V, 1450 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 2302 2303 2305 2306 2308 230A 230B 230D −...
  • Page 606 Efficiency Control (for PM -14.6 -16.4 -11.8 -10.5 -14.5 -17.4 -13.9 -17.5 Motors) (OLV/PM) Table B.40 400 V, 1450 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 2332 2333 2335 2336 2338...
  • Page 607 Efficiency Control (for PM -14.5 -16.1 -11.8 -10.5 -15.6 -17.4 -21.7 -17.3 Motors) (OLV/PM) Table B.42 400 V, 1450 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 2347 2348 2349 234A 234C...
  • Page 608 -8.4 -11.0 -10.7 -10.7 -9.4 -22.5 -22.2 -16.7 Control (for PM Motors) (OLV/PM) Table B.44 200 V, 1150 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 240E 240F 2410 2412 2413...
  • Page 609 Efficiency Control (for PM -8.4 -11.0 -9.9 -9.0 -11.4 -23.2 -22.1 Motors) (OLV/PM) Table B.46 400 V, 1150 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 243D 243E 243F 2440 2442...
  • Page 610 B.19 Parameters Changed by Motor Code Selection (for PM Motors) Table B.47 400 V, 1150 r/min Type Yaskawa SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM 2445 2446 2447 2448 2449 244A 244C − Motors)

  • Page 611: Memobus/Modbus Communications

    C.4 MEMOBUS/MODBUS SETUP PARAMETERS...........617 C.5 DRIVE OPERATIONS BY MEMOBUS/MODBUS..........621 C.6 COMMUNICATIONS TIMING................622 C.7 MESSAGE FORMAT....................623 C.8 MESSAGE EXAMPLES..................625 C.9 MEMOBUS/MODBUS DATA TABLE..............627 C.10 ENTER COMMAND....................643 C.11 COMMUNICATION ERRORS................644 C.12 SELF-DIAGNOSTICS...................645 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 612: Memobus/Modbus Configuration

    A slave that receives a command from the master will perform the specified function and send a response back to the master. Master (PLC or other) Slave (Drive) Figure C.1 Connecting Multiple Drives to a PLC YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 613: Communication Specifications

    Data length 8-bit (fixed) Communication Parameters Parity Select even, odd, or none Stop bit 1-bit (fixed) Protocol MEMOBUS/Modbus (using RTU mode only) Max Number of Slaves 31 drives (RS-485) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 614: Connecting To A Network

    Shut the power off and wait until the display on the digital operator goes out completely. Turn the power back on. The drive is now ready to begin communicating with the master. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 615: Wiring Diagram For Multiple Connections

    1. Set DIP switch S2 to the ON position on the drive located at the end of the network. Set DIP switch S2 to the OFF positions on all other slave devices. 2. Set H5-07 to 1 when using the RS-485 interface. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 616: Network Termination

    DIP switch S2. If a drive is located at the end of a network line, enable the termination resistor by setting DIP switch S2 to the ON position. Disable the termination resistor on all slaves that are not located at the network line end. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 617: Memobus/Modbus Setup Parameters

    H5-04: Stopping Method after Communication Error Selects the stopping method after a MEMOBUS/Modbus communications error (CE) has occurred. Name Setting Range Default H5-04 Stopping Method after CE 0 to 3 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 618 H5-10: Unit Selection for MEMOBUS/Modbus Register 0025H Sets the unit for the output voltage monitor value in MEMOBUS/Modbus register 0025H. Name Setting Range Default H5-10 Unit Selection for MEMOBUS/Modbus Register 0025H 0 or 1 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 619 C.4 MEMOBUS/Modbus Setup Parameters Setting 0: 0.1 V units Setting 1: 1 V units YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 620 Applicable MEMOBUS/Modbus registers are: 3EH, 3FH, 44H, ACH, and ADH Name Setting Range Default H5-18 Filter Time Constant for Motor Speed Monitoring 0 to 100 ms 0 ms YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 621: Drive Operations By Memobus/Modbus

    Refer to b1-02: Run Command Selection 1 on page for details on external reference parameter selections. Refer to Setting 2: External Reference 1/2 Selection on page for instructions on selecting external references 1 and 2. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 622: Communications Timing

    Increase H5-06 if the drive response causes overrun in the master. PLC→Drive Drive→PLC PLC→Drive Command message Response message Command message Time H5-06 24 bit length setting Figure C.6 Minimum Response Wait Time YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 623: Message Format

    After eight shift operations, perform an XOR operation with the result and the next data in the message (function code, register address, data). Continue with steps 3 to 5 until the last data has been processed. The result of the last shift or XOR operation is the checksum. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 624 Response Data Perform a CRC-16 calculation on the response message data as described above as a validation check. The result should match the CRC-16 checksum received within the response message. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 625: Message Examples

    Response Message Slave Address Slave Address Function Code Function Code Upper Upper Test Code Test Code Lower Lower Upper Upper Data Data Lower Lower Upper Upper CRC-16 CRC-16 Lower Lower YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 626: Writing To Multiple Registers

    Upper Lower Starting Data Lower Upper Next Data Lower Upper CRC-16 Lower Note: Double the number of the data quantity for the number of bytes in the command message. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 627: Memobus/Modbus Data Table

    7 Fault Contact Output (terminal MA/MB-MC) bit 8 to F Reserved 000AH Pulse Output Terminal MP Setting, 1 Hz units, Setting Range: 0 to 32000 000BH to 000EH Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 628: Monitor Data

    Multi-Function Contact Output 2 (terminal M3-M4) bit 7 Multi-Function Contact Output 3 (terminal M5-M6) bit 8 to bit D Reserved bit E When ComRef has been enabled bit F When ComCtrl has been enabled YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 629 Ground Fault (GF) bit 2 Reserved 0029H bit 3 Output Phase Loss (LF) bit 4, 5 Reserved bit 6 Motor Overheat 2 (PTC input) (oH4) bit 7 to bit F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 630 Multi-Function Contact Output 2 (terminal M3-M4) 002DH bit 2 Multi-Function Contact Output 3 (terminal M5-M6) bit 3 to 6 Reserved bit 7 Fault Contact Output (terminal MA/MB-MC) bit 8 to F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 631 009AH, 009BH Example: When U4-03 (Cooling Fan Operation Time) is 12345 hours, then 009AH = 1234 and 009BH = 5. 009CH to 00AAH Reserved <2> 00ABH Drive Rated Current YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 632 9 Overheat 1 (oH1) bit A Motor Overload (oL1) bit B Overload (oL2) bit C Overtorque Detection 1 (oL3) bit D Overtorque Detection 2 (oL4) bit E, F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 633 7 PG Hardware Fault (PGoH) bit 8 MECHATROLINK Watchdog Timer Error (E5) bit 9 Reserved bit A Too Many Speed Search Restarts (SEr) bit B to F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 634 External Fault 6, input terminal S6 (EF6) bit C External Fault 7, input terminal S7 (EF7) bit D External Fault 8, input terminal S8 (EF8) bit E Fan Fault (FAn) bit F Overspeed (oS) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 635 Alarm Contents 6 bit 0, 1 Reserved bit 2 Capacitor Maintenance Time (LT-3) 00CCH bit 3 to 7 Reserved bit 8 DriveWorksEZ Fault (dWAL) bit 9 to F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 636 B Control Circuit Error (CPF27) bit C Control Circuit Error (CPF28) bit D Control Circuit Error (CPF29) bit E Control Circuit Error (CPF30) bit F Control Circuit Error (CPF31) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 637 Control Response Selection 1 Error (oFA40) bit B Unit timeout waiting for response (oFA41) bit C Control Response Selection 2 Error (oFA42) bit D Control Response Selection Error (oFA43) bit E, F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 638 Same type of option card already connected (oFC02) 00E1H bit 3, 4 Reserved bit 5 A/D Conversion Fault (oFC05) bit 6 Option Response Error (oFC06) bit 7 to F Reserved YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 639 <3> Communication error contents are saved until the fault is reset. <4> Set the number of motor poles to parameter E2-04 or E5-04 depending on the motor being used. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 640: Broadcast Messages

    001EH Digital Operator Connection Fault (oPr) 0049H DriveWorksEZ Fault (dWFL) 001FH EEPROM Write Error (Err) EEPROM Memory DriveWorksEZ Data Error 004AH (dWF1) 0020H Motor Overheat Fault (PTC input) (oH4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 641 Option Not Properly Connected (oFA01) 023DH Control Response Selection 2 Error (oFb42) 0106H A/D Conversion Error (oFA05) 023EH Control Response Selection Error (oFb43) 0107H Option Response Error (oFA06) 0301H Option Compatibility Error (oFC00) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 642: Alarm Register Contents

    Soft Charge Bypass Relay Maintenance Time (LT-3) 001DH Serial Communication Transmission Error (CALL) 0049H DriveWorksEZ Fault (dWAL) 001EH Undertorque Detection 1 (UL3) 0050H Power Supply Undervoltage (AUv) 001FH Undertorque Detection 2 (UL4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 643: Enter Command

    (Error code: 02H). An Enter command is not required when reference or broadcast data are sent to the drive. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 644: Communication Errors

    • When the command message data length is invalid. Note: If the slave address specified in the command message is 00H, all slaves execute the write function, but do not return response messages to the master. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 645: Self-Diagnostics

    Remove the wire jumpers from terminal R+, R-, S+, S-, and S6-SN. Reset jumper SC to SP to its original position and set terminal S6 to its original function. Return to normal operation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 646 C.12 Self-Diagnostics This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 647: Standards Compliance

    This appendix explains the guidelines and criteria for maintaining CE and UL standards. D.1 SECTION SAFETY....................648 D.2 EUROPEAN STANDARDS..................650 D.3 UL AND CSA STANDARDS................656 D.4 CSA STANDARDS COMPLIANCE..............671 D.5 SAFE DISABLE INPUT..................672 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 648: Section Safety

    Do not use improper combustible materials for the drive and harmonic filter module. Failure to comply could result in death or serious injury by fire. Attach the drive and harmonic filter module to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 649 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

  • Page 650: European Standards

    Drives with internal EMC filters (UooEoooo/ZooWoooo) are tested according to European standards IEC/EN 61800-3: 2004/A1: 2012 and comply with EMC guidelines. Note: Drives with customized specifications A and P are not compatible. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 651 (Al) must be used. Failure to comply may result in death or serious injury. A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure D.3 Ground Area YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 652: Emc Guidelines Compliance For Models 4O0477 To 4O0930

    Verify the following installation conditions to ensure that other devices and machinery used in combination with drive models 4o0477 to 4o0930 also comply with EMC guidelines. Install an EMC filter to the input side specified by Yaskawa for compliance with European standards. Place the drive in the enclosure.
  • Page 653 R/L1 Three-phase S/L2 power supply Motor U/T1 T/L3 W/T2 W/T3 Ground shielded line main circuit terminal control circuit terminal Figure D.6 Wiring Diagram for EMC (Models 4o0477 and 4o0590) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 654 B84143B1600S080 4o0900 B84143B1600S080 1600 24.5 490 × 140 × 260 235 × 240 Figure D.9 4o0930 B84143B1600S080 1600 24.5 490 × 140 × 260 235 × 240 Figure D.9 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 655 D.2 European Standards L1’ L2’ L3’ Figure D.8 EMC Filter Dimensions (Models 4o0477 and 4o0590) L1’ L2’ L3’ Figure D.9 EMC Filter Dimensions (Models 4o0720 to and 4o0930) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 656: Ul And Csa Standards

    Refer to Closed-Loop Crimp Terminal Recommendations on page 663 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Note: mark indicates the terminals for protective ground connection.
  • Page 657 (4 to 1) (8 to 1) (78.1 to 95.5) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 658 (14) (14 to 5) (34.7 to 43.4) 2.5 to 4 2.5 to 4 1 to 1.4 p1, n1 (14) (14 to 12) (14) (14 to 12) (8.9 to 12.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 659 (6 to 3) (5 to 3) (78.1 to 95.5) 2.5 to 4 2.5 to 4 1 to 1.4 p1, n1 (14) (14 to 12) (14) (14 to 12) (8.9 to 12.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 660 (3/0) (1 to 300) (278 to 347) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 661 (14) (14 to 6) (17.4 to 21.7) 2.5 to 4 2.5 to 4 1.2 to 2.0 p2, n2 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 662 (14) (14 to 12) (10.4 to 17.4) 2.5 to 4 2.5 to 4 1.2 to 2.0 p2, n2 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 663 Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your drive model. Place orders with a Yaskawa representative or the Yaskawa sales department. Drive Models 2o0028 to 2o0248 and 4o0011 to 4o0590 Table D.7 Closed-Loop Crimp Terminal Size...
  • Page 664 YF-1 TP-080 YET-300-1 TD-323 80-10 100-051-267 TD-312 TD-324 R100-10 TP-100 100-051-269 TD-312 400 V Class <2> R2-5 TP-003 100-123-030 AD-900 4o0011 YA-4 R5.5-5 TP-005 100-054-030 R8-5 AD-901 TP-008 100-054-032 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 665 TP-022 100-061-113 <2> YA-5 R38-10 AD-954 TP-038 100-061-114 R60-10 AD-955 TP-060 100-051-266 4o0156 TD-322 70-10 100-064-251 TD-311 TP-080 YF-1 TD-323 80-10 100-051-267 YET-300-1 TD-312 TD-324 R100-10 TP-100 100-051-269 TD-312 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 666 TD-313 <2> TD-322 70-12 TP-080 100-054-036 TD-311 TD-323 <2> 80-12 TP-080 100-051-268 TD-312 YF-1 4o0477 YET-300-1 TD-324 R100-12 TP-100 100-051-270 TD-312 R150-12 TP-150 100-051-273 TD-325 TD-313 R150-12 TP-150 100-051-273 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 667 Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75 °C (167 °F) 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 668 For installation in Canada, branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes. To fulfill this requirement, use the UL classified fuses. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 669: Drive Motor Overload Protection

    60 Hz and at 150% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the set of oL1 curves up the y axis of the diagram below, but will not change the shape of the curves. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 670 The drive output is switched off and the motor coasts to stop. Setting 2: Fast Stop The drive stops the motor using the Fast Stop time set in parameter C1-09. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 671: Csa Standards Compliance

    Refer to Closed-Loop Crimp Terminal Recommendations on page 663 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. The external power supply shall be a CSA certified or cUL Listed Class 2 power source only or equivalent. Refer to Table D.10...

  • Page 672: Safe Disable Input

    D.5 Safe Disable Input D.5 Safe Disable Input Safe Disable Input Function This section explains the Safe Disable function. Contact Yaskawa if more information is required. Safety Standards The TUV mark indicates compliance with safety standards. Figure D.13 TUV Mark Table D.12 Safety Standards and Applicable Harmonized Standards...

  • Page 673: Precautions

    Refer to Output Terminals on page 108 for signal specifications when using this output. Additionally, a Safe Disable monitor function can be assigned to a digital output (H2-oo = 58). YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 674 If Safe Disable was activated during run, remove the Run command then turn on the Safe Disable inputs before restarting the drive. Safe Disable Monitor Output Function and Digital Operator Display Table D.14 explains the drive output and Safe Disable monitor state depending on the Safe Disable inputs. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 675 Find the cause and correct the problem. • In normal operation, confirm the EDM signal according to Table D.14. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 676 D.5 Safe Disable Input This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 677: Quick Reference Sheet

    Fill in the table data after commissioning the application and have them ready when contacting Yaskawa for technical assistance. DRIVE AND MOTOR SPECIFICATIONS.............678 BASIC PARAMETER SETTINGS................680 USER SETTING TABLE..................682 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 678: Drive And Motor Specifications

    Constant PM Motor PM Motor Rated Power Rated Current (T2-04) (T2-06) PM Motor PM Motor Base Rated Voltage Frequency (T2-05) (T2-07) Number of PM q-Axis Motor Poles Inductance (T2-08) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 679 Base Speed r/min Inductance (T2-09) Note: These values must be entered as part of the Auto-Tuning process. Motor Speed Encoder (if used) Items Description Items Description Manufacturer Resolution Interface YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 680: Basic Parameter Settings

    E.2 Basic Parameter Settings E.2 Basic Parameter Settings Use the following tables to keep records of important parameters. Have this data available when contacting Yaskawa technical support. Basic Setup Item Setting Value Memo Control Mode A1-02 = Normal/Heavy Duty Selection C6-01 =...

  • Page 681: Multi-Function Digital Inputs

    Function Name M1-M2 H2-01 = M3-M4 H2-02 = M5-M6 H2-03 = Monitor Outputs Setting Value Terminal Output Used Memo and Function Name H4-01 = H4-04 = H6-06 = YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 682: User Setting Table

    Proportional Gain Setting (P) b3-01 Speed Search Selection at Start b3-03 Speed Search Deceleration Time b5-03 Integral Time Setting (I) V/f Gain during Speed Search (Speed Estimation b3-04 Type) YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 683 Motor 2 Slip Compensation Gain b7-03 Droop Control Limit Selection b8-01 Energy Saving Control Selection C3-22 Motor 2 Slip Compensation Primary Delay Time b8-02 Energy Saving Gain C3-23 Motor 2 Slip Compensation Limit YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 684 Jump Frequency 3 C6-03 Carrier Frequency Upper Limit d3-04 Jump Frequency Width C6-04 Carrier Frequency Lower Limit d4-01 Frequency Reference Hold Function Selection C6-05 Carrier Frequency Proportional Gain YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 685 Operation Selection at PG Open Circuit (PGo) E2-02 Motor Rated Slip F1-03 Operation Selection at Overspeed (oS) E2-03 Motor No-Load Current F1-04 Operation Selection at Deviation E2-04 Number of Motor Poles YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 686 DeviceNet Idle Mode Fault Detection F4-08 Terminal V2 Signal Level F6-55 DeviceNet Baud Rate Monitor F5-01 Terminal M1-M2 Output Selection F6-56 DeviceNet Speed Scaling F5-02 Terminal M3-M4 Output Selection F6-57 DeviceNet Current Scaling YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 687 Multi-Function Analog Output Terminal AM Bias Multi-Function Digital Input Terminal S6 Function H1-06 Selection Multi-Function Analog Output Terminal FM Signal H4-07 Level Selection Multi-Function Digital Input Terminal S7 Function H1-07 Selection YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 688 Momentary Power Loss Voltage Recovery Ramp L2-04 L6-10 Mechanical Weakening Detection Time Time L6-11 Mechanical Weakening Detection Start Time L2-07 KEB Acceleration Time L7-01 Forward Torque Limit L2-13 Input Power Frequency Fault Detection Gain YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 689 Feed Forward Control Selection o2-03 User Parameter Default Value n5-02 Motor Acceleration Time o2-04 Drive Model Selection n5-03 Feed Forward Control Gain o2-05 Frequency Reference Setting Method Selection n6-01 Online Tuning Selection YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 690 Test Signal Amplitude T1-05 Motor Base Frequency T3-03 Motor Inertia T1-06 Number of Motor Poles T3-04 System Response Frequency T1-07 Motor Base Speed T1-08 PG Number of Pulses Per Revolution YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

  • Page 691: Index

    Base Frequency ............254 Analog Frequency Reference Sample/Hold......283 Base Voltage ............... 254 Analog Input Card Settings..........267 Basic Auto-Tuning Preparations......... 160 Analog Input Filter Time Constant ........300 bb................384 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 692 Damping Resistor Overheat ........... 369 Connecting a Surge Absorber ..........473 d-Axis ACR Output ............580 Connecting Peripheral Devices ..........460 d-Axis Current for High Efficiency Control (for PM Motors)..341, 561 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 693 EF ................. 386 Drive Cooling Fans ............. 372 EF0 ................. 371, 386 Drive cover ...............43, 44, 49 EF1 ................. 371, 386 Drive cover 1 ............45, 46, 50, 51 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 694 Frequency Detection 4 Example with Positive L3-04 Value ..... 294 Errors and Displays When Using the Copy Function...... 366 Frequency Reduction Rate during Overheat Pre-Alarm..... 331, 556 Error Writing Data.............. 402 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 695 Inversion Detection............. 369 Heatsink Temperature............577 Inversion Prevention Detection ..........370 Heavy Duty ..............233 IP00/Open Type Enclosures.............39 Heavy Duty Ratings ............233 IP20/NEMA 1, UL Type 1 Enclosures ........39 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 696 Main Circuit Wiring ..............96 Motor 1/Motor 2 Selection ............ 164 Maintenance ..............295 Motor 1 Parameters............. 255 Maintenance Alarms ............422 Motor 2 ASR Gain Switching Frequency ........232 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 697 Motor Ke Gain ..............339 n2..................96 Motor Leakage Inductance ............ 256 Nameplate................34 Motor Line-to-Line Resistance ..........256 ND ................233 Motor Mechanical Loss ............256 ndAT................403 Motor No-Load Current..........166, 255 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 698 ................393 Output of speed control (ASR) (for Simple V/f PG)....... 579 oPE03 ................393 Output Phase Loss .............. 373 oPE04 ................394 Output Phase Loss Protection ..........555 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 699 PM Motor Auto-Tuning Mode Selection ........166 PG 2 Gear Teeth 2 .............. 266 PM Motor Base Frequency ............ 168 PG 2 Pulses Per Revolution ........... 264 PM Motor Base Speed ............168 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 700 Pulse Train Input Scaling ............307 Pulse Train Input Terminal RP Function Selection ......306 Pulse Train Monitor Scaling ..........307 S- .................. 108 Pulse Train Monitor Selection ..........307 S/L2.................96 S+ ................. 108 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 701 Speed Agree Detection Width (+/-) ........321, 552 Switching Between LOCAL and REMOTE ........ 145 Speed Control Accuracy ............482 Switching Between Torque and Speed Control......247 Speed Control Integral Time 1 ..........390 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 702 User-Set Display Units Decimal Display........345 Torque Control Block Diagram..........245 User-Set Display Units Maximum Value........345 Torque Control Input Value Selection ........245 User Set Speed Agree 1 Time Chart ......... 290 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 703 Watt Loss Harmonic Filter Modules ........485 Zero Servo ............... 220 Zero Servo Completion Width ..........221 Zero Servo Fault ..............382 Zero Servo Gain..............220 Zero-Speed Time Chart ............289 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 704 Chapter 3 Revision: 4W0240 Chapter 5 Addition: H2-06 = 0 (0.1 kWh units) Appendix B First August 2014 – – This manual supports drive software version PRG: 1014. Edition. YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...
  • Page 706 Low Harmonic Regenerative Drive for Industrial Applications U1000 Industrial MATRIX Drive Technical Manual YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 http://www.yaskawa.co.jp...

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