Gas Requirements; Gas Applications - Thermal Dynamics PAK 200 Operating Manual

Plasma cutting system
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2.09 Gas Requirements

The customer will provide all gases and pressure regulators. Gases must be of high quality. Pressure regulators
shall be equipped with stainless-steel diaphragms and installed as close as possible to the Gas Console. Specify
Dual Stage Stainless diaphragm regulators for hi-pressure cylinders (> 400 inlet psi) (example: Victor VTS-450-
D-500, Single stage Station-stainless diaphragm regulator for low pressure (< 350 inlet psi) liquid or bulk tank
supply application (example Victor # LC-350DR).
PAK-200 Power Supply: Gas Pressures, Flows, and Quality Requirements
Gas
N
(Nitrogen)
2
Compressed
Air
H35 (Argon-Hydrogen)
H35 = 35% Hydrogen,
65% Argon
H
O (Water)
2
Note 1: The air source must be adequately filtered to remove all oil or grease. Oil or grease
contamination from compressed or bottled air can cause fires in conjunction with oxygen.
For filtering, a coalescing filter able to filter to 0.01 microns should be placed as close as
possible to the gas inlets on the Gas Control Module.

2.10 Gas Applications

The customer will provide all gases and pressure regulators. Gases must be of high quality. Pressure regulators
shall be equipped with stainless-steel diaphragms and installed as close as possible to the Gas Console.
MATERIAL
OPERATION
PLASMA
35-200 A Cut
Air
Manual 0-5057
Quality
99.5% Purity
(Liquid recommended)
<1000 ppm O
, <32 ppm H
2
Clean, Dry,
Free of Oil (see Note 1)
99.995% Purity
(gas recommended)
See Note 2
MILD STEEL
GAS TYPE
SHIELD
Air
Minimum Pressure
80 psi
5.5 bar / 827 kPa
O)
2
90 psi
6.2 bar / 621 kPa
90 psi
6.2 bar / 827 kPa
50 psi (3.5 bar)
STAINLESS STEEL
GAS TYPE
PLASMA
SHIELD
H35
N
2
2-5
PAK 200
Flow
350 scfh (165 l/min)
450 scfh (212 1/min)
100 scfh (47 1/min)
10 gph (38 lph)
ALUMINUM
GAS TYPE
PLASMA
SHIELD
H35
N
2
SPECIFICATIONS

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