Thermal Dynamics ULTRA-CUT 400 XT Manuals

Manuals and User Guides for Thermal Dynamics ULTRA-CUT 400 XT. We have 1 Thermal Dynamics ULTRA-CUT 400 XT manual available for free PDF download: Operating Instructions Manual

Thermal Dynamics ULTRA-CUT 400 XT Operating Instructions Manual (214 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 26.85 MB

User Responsibility
4
Table of Contents
7
Section 1: Safety

11
- Safety Precautions - ENGLISH
  11
- Précautions de Sécurité - FRENCH CANADIAN
  16
Section 2: Specifications

21
- General Description of the System
  21
- Plasma Power Supply
  21
- Remote Arc Starter
  21
- Gas Control Module
  21
- Precision Plasma Cutting Torch
  21
- Specifications & Electrical Requirements
  21
- Power Supply Dimensions
  22
- Power Supply Rear Panel Features
  23
- Gas Requirements
  24
- Gas Applications
  24
- XT Torch Specifications
  25
Section 3: Installation

27
Section 4: Operation

67
Section 5: Maintenance

89
Section 6: Replacement Assemblies & Parts

91
Torch Maintenance

107
- Consumable Removal
  107
- Section 7: Torch Maintenance
  107
- O-Ring Lubrication
  108
- Parts Wear
  109
- Torch Consumables Installation
  110
- Coolant Leak Trouble-Shooting
  112
APPENDIX 1: Remote Arc Starter Schematic

115
APPENDIX 2: Gas Control and Torch Valve Schematic

116
APPENDIX 3: Gas Control Module Plumbing Diagram

118
APPENDIX 4: Gas Control Module PCB Layout

119
APPENDIX 5: Gas Control Display Module PCB Layout

120
APPENDIX 6: CNC - Control Module PCB Connections

121
Appendix 7: Cnc

122
- CNC Functions
  122
- CNC Input / Output Descriptions
  124
- Simplified CNC Circuit
  126
- CNC Connections
  128
- CNC Cable Color Code
  129
APPENDIX 8: CCM CPU PCB Layout

130
APPENDIX 9: CCM I/O PCB Layout

132
APPENDIX 10: Pilot PCB Layout

134
APPENDIX 11: Relay and Interface PCB Layout

136
APPENDIX 12: Display PCB Layout

138
APPENDIX 13: System Bias PCB Layout

140
APPENDIX 14: Main Inverter Bottom PCB Layout

142
APPENDIX 15: Main Inverter Top PCB Layout

144
APPENDIX 16: Control and Fault PCB Layout

146
APPENDIX 17: Cap Bias Bottom PCB Layout

148
APPENDIX 18: Cap Bias Top PCB Layout

149
APPENDIX 19: Suppressor PCB Layout

150
Appendix 20: Cooling Diagram

151
APPENDIX 21: System Schematic 400A, 480V

152
APPENDIX 22: System Schematic 400A, 480V

154
Appendix 23: Advanced Troubleshooting

156
Appendix 24: Sl100 Interconnection

202
Appendix 25: He 400 Xt Connection

204
APPENDIX 26: SL100 Torch Option

205
- Replacement Parts
  210
Appendix 27: Publication History

212

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Welding System

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Thermal Dynamics ULTRA-CUT 400 XT Manuals

Thermal Dynamics ULTRA-CUT 400 XT Operating Instructions Manual (214 pages)

Table of Contents

Section 1: Safety

Section 2: Specifications

Section 3: Installation

Section 4: Operation

Section 5: Maintenance

Section 6: Replacement Assemblies & Parts

Torch Maintenance

APPENDIX 1: Remote Arc Starter Schematic

APPENDIX 2: Gas Control and Torch Valve Schematic

APPENDIX 3: Gas Control Module Plumbing Diagram

APPENDIX 4: Gas Control Module PCB Layout

APPENDIX 5: Gas Control Display Module PCB Layout

APPENDIX 6: CNC - Control Module PCB Connections

Appendix 7: Cnc

APPENDIX 8: CCM CPU PCB Layout

APPENDIX 9: CCM I/O PCB Layout

APPENDIX 10: Pilot PCB Layout

APPENDIX 11: Relay and Interface PCB Layout

APPENDIX 12: Display PCB Layout

APPENDIX 13: System Bias PCB Layout

APPENDIX 14: Main Inverter Bottom PCB Layout

APPENDIX 15: Main Inverter Top PCB Layout

APPENDIX 16: Control and Fault PCB Layout

APPENDIX 17: Cap Bias Bottom PCB Layout

APPENDIX 18: Cap Bias Top PCB Layout

APPENDIX 19: Suppressor PCB Layout

Appendix 20: Cooling Diagram

APPENDIX 21: System Schematic 400A, 480V

APPENDIX 22: System Schematic 400A, 480V

Appendix 23: Advanced Troubleshooting

Appendix 24: Sl100 Interconnection

Appendix 25: He 400 Xt Connection

APPENDIX 26: SL100 Torch Option

Appendix 27: Publication History

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