User Manuals: Thermal Dynamics 200 ULTRA-CUT System

User Manuals: Thermal Dynamics 200 ULTRA-CUT System

Manuals and User Guides for Thermal Dynamics 200 ULTRA-CUT System. We have 1 Thermal Dynamics 200 ULTRA-CUT System manual available for free PDF download: Operating Manual

Thermal Dynamics 200 ULTRA-CUT Operating Manual

Thermal Dynamics 200 ULTRA-CUT Operating Manual (156 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 15 MB

Table of Contents

Table of Contents
5
General Information
9
- Notes, Cautions and Warnings
  9
- Important Safety Precautions
  9
- Publications
  11
- Declaration of Conformity
  13
- Statement of Warranty
  14
Section 2: Specifications
15
- General Description of the System
  15
- Plasma Power Supply
  15
- Remote Arc Starter
  15
- Gas Control Module
  15
- Precision Plasma Cutting Torch
  15
- Specifications & Electrical Requirements
  16
- System Component Layout
  16
- Power Supply Dimensions
  17
- Power Supply Rear Panel Features
  18
- Gas Requirements
  19
- Gas Applications
  19
- XTTM-300 Torch Specifications
  22
Section 3: Installation
23
Section 4: Operation
65
- Power Supply Control Panel
  65
- Start-Up Sequence
  66
- Gas Control Module Operation
  67
- Gas Control Module: Controls & Indicators
  68
- Sequence of Operation
  71
- Nitride Build-Up
  72
- Gas Selection
  73
- Power Supply Status Codes
  74
- Remote Arc Starter: Service Chart
  78
- Remote Arc Starter: Spark Gap Adjustment
  79
Section 5: Maintenance
81
Section 6: Replacement Assemblies & Parts
83
Section 7: Torch Maintenance
111
- Consumable Removal
  111
- O-Ring Lubrication
  112
- Parts Wear
  112
- Torch Consumables Installation
  113
- Coolant Leak Trouble-Shooting
  115
APPENDIX 1: Remote Arc Starter Schematic
117
APPENDIX 2: Gas Control and Torch Valve Schematic
118
APPENDIX 3: Gas Control Module
120
APPENDIX 4: Gas Control Module PCB Layout
121
APPENDIX 5: Gas Control Display Interface PCB Layout
122
APPENDIX 6: CCM CPU PCB Layout
123
APPENDIX 7: CCM Input / Output PCB Layout
124
APPENDIX 8: CNC - Control Module PCB Connections
125
- CNC Functions
  126
- CNC Input / Output Descriptions
  127
- Simplified CNC Circuit
  128
APPENDIX 9: Schematic: 230/460V Unit W/ Chopper Pilot W/ Diode
130
APPENDIX 9: Schematic: 230/460V Unit W/ Chopper Pilot W/ Diode Continued
132
APPENDIX 10: Schematic: 230/460V Unit W/ Resistor Pilot
134
APPENDIX 10: Schematic: 230/460V Unit W/ Resistor Pilot Continued
136
APPENDIX 11: Schematic: CCC 400V Unit W/ Chopper Pilot
138
APPENDIX 11: Schematic: CCC 400V Unit W/ Chopper Pilot Continued
140
APPENDIX 12: Schematic: CE 400V Unit W/ Chopper Pilot
142
APPENDIX 12: Schematic: CE 400V Unit W/ Chopper Pilot Continued
144
APPENDIX 13: Schematic: CE 400V Unit W/ Resistor Pilot
146
APPENDIX 13: Schematic: CE 400V Unit W/ Resistor Pilot Continued
148
APPENDIX 14: Schematic: CSA 600V Unit W/ Chopper Pilot
150
APPENDIX 14: Schematic: CSA 600V Unit W/ Chopper Pilot Continued
152
Appendix 15: Publication History
154
- Global Customer Service Contact Information
  155

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