Thermal Dynamics ULTRA-CUT 200 XT Manuals

Manuals and User Guides for Thermal Dynamics ULTRA-CUT 200 XT. We have 1 Thermal Dynamics ULTRA-CUT 200 XT manual available for free PDF download: Operating Manual

Thermal Dynamics ULTRA-CUT 200 XT Operating Manual (228 pages)

PLASMA CUTTING SYSTEM AUTOMATED GAS CONTROL

Brand: Thermal Dynamics | Category: Welding System | Size: 43.48 MB

User Responsibility
4
Table of Contents
7
Section 1: Safety

11
- Safety Precautions - ENGLISH
  11
- Précautions de Sécurité - FRENCH CANADIAN
  16
Section 2: Specifications

21
- General Description of the System
  21
- Plasma Power Supply
  21
- Remote Arc Starter
  21
- Gas Control Module
  21
- Precision Plasma Cutting Torch
  22
- Specifications & Electrical Requirements
  22
- Power Supply Dimensions
  23
- Power Supply Rear Panel Features
  24
- Gas Requirements
  25
- Gas Applications
  25
- XT Torch Specifications
  26
Section 3: Installation

29
Section 4: Operation

77
- Power Supply Control Panel
  77
- System Operation
  77
- TSC-3000 Navigation Functions
  79
- TSC-3000 Initial Setup ONLY
  80
- TSC-3000 Selecting New Process
  81
- TSC-3000 Selecting Recently Used Process
  82
- TSC-3000 Creating a Custom Process
  83
- Back up and Restoration of Custom Processes
  85
- Sequence of Operation
  87
- Gas Selection
  90
- CCM Status Codes
  91
- DMC-3000 Status Codes
  99
- DPC-3000 Status Codes
  101
- Remote Arc Starter Trouble Shooting
  104
Section 5: Maintenance

105
- General Maintenance
  105
- External Coolant Filter Cleaning Procedure
  105
- Coolant Replacement Procedure
  106
Section 6: Replacement Assemblies & Parts

107
Torch Maintenance

121
- Consumable Removal
  121
- O-Ring Lubrication
  122
- Parts Wear
  122
- Torch Consumables Installation
  123
- Coolant Leak Trouble-Shooting
  125
Appendix 1: Cnc - Control Module Pcb Connections

127
Appendix 2: Serial Communications

128
- A2.01 Cables and Switch Settings for 2 and 4 Wire
  128
Appendix 3: Cnc

130
- CNC Functions
  130
- CNC Input / Output Descriptions
  132
- Simplified CNC Circuit
  134
- CNC Connections
  136
- CNC Cable Color Code
  137
Appendix 4: DMC-3000 Control Pcb Layout

138
Appendix 5: Dpc-3000 Control Pcb Layout

139
Appendix 6: DMC-3000 / Dpc-3000 Power Supply Pcb Layout

140
Appendix 7: Tsc-3000 Pcb Layout

141
Appendix 8: CCM Cpu Pcb Layout

142
Appendix 9: CCM I/O Pcb Layout

144
Appendix 10: Pilot Pcb Layout

146
Appendix 11: Relay and Interface Pcb Layout

148
Appendix 12: Display Pcb Layout

150
Appendix 13: System Bias Pcb Layout

152
Appendix 14: Main Inverter Bottom Pcb Layout

154
Appendix 15: Main Inverter Top Pcb Layout

156
Appendix 16: Control and Fault Pcb Layout

158
Appendix 17: Cap Bias Bottom Pcb Layout

160
Appendix 18: Cap Bias Top Pcb Layout

161
Appendix 19: Suppressor Pcb Layout

162
Appendix 20: Cooling Diagram

163
Appendix 21: Remote Arc Starter Schematic

164
Appendix 22: Schematic, Dfc-3000 Auto Gas Box System

166
Appendix 23: System Schematic 200A, 480V

168
Appendix 24: System Schematic 200A, 480V

170
Appendix 25: Advanced Troubleshooting

172
Appendix 26: Sl100 Interconnection

216
Appendix 27: He 400 Xt Connection

218
Appendix 28: Sl100 Torch Option

219
- Replacement Parts
  224
Appendix 29: Publication History

226

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Thermal Dynamics ULTRA-CUT 200 XT Manuals

Thermal Dynamics ULTRA-CUT 200 XT Operating Manual (228 pages)

Table of Contents

Section 1: Safety

Section 2: Specifications

Section 3: Installation

Section 4: Operation

Section 5: Maintenance

Section 6: Replacement Assemblies & Parts

Torch Maintenance

Appendix 1: Cnc - Control Module Pcb Connections

Appendix 2: Serial Communications

Appendix 3: Cnc

Appendix 4: DMC-3000 Control Pcb Layout

Appendix 5: Dpc-3000 Control Pcb Layout

Appendix 6: DMC-3000 / Dpc-3000 Power Supply Pcb Layout

Appendix 7: Tsc-3000 Pcb Layout

Appendix 8: CCM Cpu Pcb Layout

Appendix 9: CCM I/O Pcb Layout

Appendix 10: Pilot Pcb Layout

Appendix 11: Relay and Interface Pcb Layout

Appendix 12: Display Pcb Layout

Appendix 13: System Bias Pcb Layout

Appendix 14: Main Inverter Bottom Pcb Layout

Appendix 15: Main Inverter Top Pcb Layout

Appendix 16: Control and Fault Pcb Layout

Appendix 17: Cap Bias Bottom Pcb Layout

Appendix 18: Cap Bias Top Pcb Layout

Appendix 19: Suppressor Pcb Layout

Appendix 20: Cooling Diagram

Appendix 21: Remote Arc Starter Schematic

Appendix 22: Schematic, Dfc-3000 Auto Gas Box System

Appendix 23: System Schematic 200A, 480V

Appendix 24: System Schematic 200A, 480V

Appendix 25: Advanced Troubleshooting

Appendix 26: Sl100 Interconnection

Appendix 27: He 400 Xt Connection

Appendix 28: Sl100 Torch Option

Appendix 29: Publication History

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