Thermal Dynamics PAK 200 Operating Manual page 101

Plasma cutting system
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6
PILOT REGULATOR
(CHOPPER)
For this
version
of the
power supply
PILOT REG.
Pilot
Regulator
(CHOPPER )
is not used
except to
PCB1
provide power
and pass
WK-5750
signals from
HCT1, the
pilot current
sensor.
Pilot
Resistors,
CN3
CN3
R1a-f, are
used instead.
CN8
CN8
PILOT REG.
(CHOPPER )
PCB2
WK-5754
CN4
CN4
CN33
CN33
6
Manual 0-5057
7
CN5
CN5
CN1
CN1
TB2
TB2
BIAS
2
POWER
1
TB4
TB4
THS1
THS1
HALL SENSOR
SW_TEMP_NC
SW_TEMP_NC
TB5
TB5
TB1
TB1
CN4
CN4
CN2
CN2
CN6
CN6
CN7
CN7
CN9
CN9
CN1
CN1
1
2
3
4
CN2
CN2
CN5
CN5
C1
Capacitor, 0.1 uf, 1250 VDC
C2
Capacitor, 2 uf, 430VAC
C.P1
Circuit protector/ON-OFF SW
15A, 460V, 3P
C.P2
Circuit protector 2.5A 125V
C.P3
Circuit protector 3.15A 125V
C.P4
Circuit protector 10A 125V
C.P5
Circuit protector 2.5A 125V
C.P6
Circuit protector 2.5A 125V
C.P7
Circuit protector 5A 125V
C.P8
Circuit protector 3.15A 125V
D1
Diode Bridge 20A, 1600V, 3P
D2
Diode, Dual, 2x100A, 600V
FAN1
Fan, Coolant, 24 VDC
FAN3
Fan, Chopper, 24 VDC
FL1
Flow sensor
CN3
CN3
CN4
CN4
7
8
NEG ARC VOLTS
(C7 & A9,Sht 2)
TB2
TB2
TB3
TB3
PCB 8
CN1
CN1
WK-5687
R6
R6
1
2
20K
20K
3
RC
&
30W
30W
4
RF CAPS
CN2
CN2
FAN3
FAN3
HCT1
HCT1
R1 a-f
R1 a-f
3.6
3.6
(6 x 0.6 in series)
(6 x 0.6 in series)
PILOT (TIP) VOLTS
D2
D2
MC2-A
MC2-A
MC2-B
MC2-B
MC2-C
MC2-C
HCT2
HCT2
HALL SENSOR
COMPONENT LOCATOR
(D2, Sht 2)
HCT1
Hall Current Sensor, Pilot
(A9, Sht 1)
HCT2
Hall Current Sensor, Work
(B2, Sht 1)
LSW1 Level SW, coolant, NC
(D2, Sht 1)
MC1
Contactor, 3P ,Inv 1 input, Coil
(D2, Sht 1)
(E2, Sht 1)
(E2, Sht 1)
MC2
Contactor, pilot,
(F2, Sht 1)
(E2, Sht 1)
(F3, Sht 1)
MC3
Contactor, 3P ,Inv 2 input, Coil
(D2, Sht 1)
(B8, Sht 1)
MOT1 Motor, Pump 200VAC, 1P
(F4, Sht 2)
(A8, Sht 1)
NE1
Neon indicator, rear panel, 220VAC
NE2
Neon indicator, internal, 220VAC
(B5, Sht 2)
R1 a-f
Resistor, Pilot, 0.6, 300W ,
(6 in series)
R6
Resistor, 20K ,30W
R7
Resistor, 1K ,30W
R9
Resistor, 50 ,40W
T1
Aux Transformer
TH1
Thermal Sensor, coolant return
Rev
Rev
Rev
Revisions
Revisions
Revisions
ECO-B731 (REL)
DAT
AA
AA
AA
Last Modified:
Last Modified:
Last Modified:
Friday, January 18, 2008
Friday, January 18, 2008
Friday, January 18, 2008
8
A-9
9
10
Power Supply
Rear Panel
RAS
TORCH (-)
TB1
TB1
C2
C2
2 UF
2 UF
R9
R9
50
50
CN3
CN3
PILOT
(C7, Sht 2)
WORK (+)
WORK
(C7 & A9,Sht 2)
(B8, Sht 1)
(C9, Sht 1)
(B5, Sht 2)
(B3, Sht 2)
"
Contacts
(A2, B2, Sht 1)
"
Aux Contact
(B3, Sht 2)
Coil
(B3, Sht 2)
"
Contacts
(C8, Sht 1)
(B3, Sht 2)
"
Contacts
(B2,C2, Sht 1)
"
Aux Contact
(B3, Sht 2)
(E4, Sht 2)
(C1, Sht 1)
(D1, Sht 1)
(B8, sht 1)
(A8, Sht 1)
(E2, Sht 2)
(A9, Sht 1)
(D-F1, Sht 2)
(B5, Sht 2)
Art # A-08474
By
By
By
Date
Date
Date
PCB No:
PCB No:
PCB No:
THERMAL DYNAMICS
THERMAL DYNAMICS
THERMAL DYNAMICS
Assy No:
Assy No:
Assy No:
1-18-08
INDUSTRIAL PARK #2
INDUSTRIAL PARK #2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
WEST LEBANON NH, 03784
WEST LEBANON NH, 03784
Scale
Scale
Scale
603-298-5711
603-298-5711
603-298-5711
Date:
Date:
Date:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Thursday, January 10, 2008
Thursday, January 10, 2008
Thursday, January 10, 2008
Not For Release, Reproduction, or Distribution without Written Consent.
Not For Release, Reproduction, or Distribution without Written Consent.
Not For Release, Reproduction, or Distribution without Written Consent.
Drawn:
Drawn:
Drawn:
NOTE: UNLESS OTHERWISE SPECIFIED -
NOTE: UNLESS OTHERWISE SPECIFIED -
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
Chk:
Chk:
SCHEMATIC,
SCHEMATIC,
SCHEMATIC,
TITLE:
TITLE:
TITLE:
Size
Size
Size
PAK 200 Power Supply 208-230/460V
PAK 200 Power Supply 208-230/460V
PAK 200 Power Supply 208-230/460V
D
D
D
12:19:03
12:19:03
12:19:03
9
10
APPENDIX
A
WORK
WORK
B
C
D
E
F
Supersedes
Supersedes
Supersedes
References
References
References
DAT
App:
App:
App:
Sheet
Sheet
Sheet
1
1
1
2
2
2
of
of
of
DWG No:
DWG No:
DWG No:
42X1311
42X1311
42X1311

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