User Manuals: Thermal Dynamics Ultra-Cut 400 System

Manuals and User Guides for Thermal Dynamics Ultra-Cut 400 System. We have 1 Thermal Dynamics Ultra-Cut 400 System manual available for free PDF download: Operation Manual

Thermal Dynamics Ultra-Cut 400 Operation Manual (178 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 14 MB

Table of Contents
13
Section 1

17
- General Information
  
  17
- Important Safety Precautions
  17
- Notes, Cautions and Warnings
  17
- Publications
  18
- Note, Attention Et Avertissement
  19
- Precautions de Securite Importantes
  19
- Documents de Reference
  20
- Declaration of Conformity
  22
- Statement of Warranty
  23
Section 2: Specifications

27
- General Description of the System
  27
- Plasma Power Supply
  27
- Remote Arc Starter
  27
- Gas Control Module
  27
- Precision Plasma Cutting Torch
  27
- Specifications & Electrical Requirements
  27
- System Component Layout
  28
- Power Supply Dimensions
  29
- Power Supply Rear Panel Features
  30
- Gas Requirements
  31
- Gas Applications
  32
- XT Torch Specifications
  33
Section 3: Installation

39
Section 4: Operation

89
- Power Supply Control Panel
  89
- Start-Up Sequence
  90
- Gas Control Module Operation
  91
- First Time Operation Matching Gas Control to Lead Length
  95
- Sequence of Operation
  95
- Gas Selection
  98
- Power Supply Status Codes
  100
- Remote Arc Starter: Spark Gap Adjustment
  103
Section 5: Maintenance

107
Section 6: Replacement Assemblies & Parts

113
Torch Maintenance

141
- Consumable Removal
  141
- Section 7: Torch Maintenance
  141
- O-Ring Lubrication
  142
- Parts Wear
  142
- Torch Consumables Installation
  143
- Coolant Leak Trouble-Shooting
  145
APPENDIX 1: Remote Arc Starter Schematic

149
APPENDIX 2: Gas Control and Torch Valve Schematic

150
APPENDIX 3: Gas Control Module Plumbing Diagram

152
APPENDIX 4: Gas Control Module PCB Layout

153
APPENDIX 5: Gas Control Display Module PCB Layout

154
APPENDIX 6: CCM Input / Output PCB Layout

155
APPENDIX 7: CCM CPU PCB Layout

156
APPENDIX 8: CNC - Control Module PCB Connections

157
Appendix 9: Cnc

159
- CNC Functions
  159
- CNC Input / Output Descriptions
  160
- Simplified CNC Circuit
  161
- CNC Connections
  162
APPENDIX 10: Schematic, 230-460V Power Supply

164
APPENDIX 10: Schematic, 230-460V, Power Supply Cont

166
APPENDIX 11: Schematic, CCC 400V Power Supply

168
APPENDIX 11: Schematic, CCC 400V Power Supply Cont

170
APPENDIX 12: Schematic, CE 400V Power Supply

172
APPENDIX 12: Schematic, CE 400V Power Supply Cont

174
Appendix 13: Publication History

176

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Welding System

Power Supply Cutter Controller Flashlight

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User Manuals: Thermal Dynamics Ultra-Cut 400 System

Thermal Dynamics Ultra-Cut 400 Operation Manual (178 pages)

Table of Contents

Section 1

General Information

Section 2: Specifications

Section 3: Installation

Section 4: Operation

Section 5: Maintenance

Section 6: Replacement Assemblies & Parts

Torch Maintenance

APPENDIX 1: Remote Arc Starter Schematic

APPENDIX 2: Gas Control and Torch Valve Schematic

APPENDIX 3: Gas Control Module Plumbing Diagram

APPENDIX 4: Gas Control Module PCB Layout

APPENDIX 5: Gas Control Display Module PCB Layout

APPENDIX 6: CCM Input / Output PCB Layout

APPENDIX 7: CCM CPU PCB Layout

APPENDIX 8: CNC - Control Module PCB Connections

Appendix 9: Cnc

APPENDIX 10: Schematic, 230-460V Power Supply

APPENDIX 10: Schematic, 230-460V, Power Supply Cont

APPENDIX 11: Schematic, CCC 400V Power Supply

APPENDIX 11: Schematic, CCC 400V Power Supply Cont

APPENDIX 12: Schematic, CE 400V Power Supply

APPENDIX 12: Schematic, CE 400V Power Supply Cont

Appendix 13: Publication History

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