Thermal Dynamics PAK 200 Operating Manual page 111

6
CN10 26 CKT CN11
RIBBON CABLE RIBBON
TEST SOCKET TEST SOCKET
J36
J35 26 CKT
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return
MOMENTARY
STOP
START
6
Manual 0-5057
7
CN23 CN23
+15V
1
/ AC
2
/ TEMP
3
/ GAS - COOLANT
4
/ DC
5
/ STATUS
6
34 CKT
CABLE
34 CKT
J6 J6 J9 J9
TP1 TP1
TP11 TP11 TP12 TP12
K6 K6
- ARC V
Signal - Basic ID
Used to identify
GCM 1000 present
(CSR)
GAS ON GAS ON
E-STOP E-STOP
TB1
E-STOP -
1 1
E-STOP +
2 2
START / STOP
3 3
4 4
-
5 5
START / STOP
+ 6 6
7 7
8 8
9 9
1K 1K
10 10
11 11
12 12
TB2
1 1
2 2
3 3
4 4
- ARC V
5 5
6 6
PSR PSR
7 7
8 8
9 9
10 10
11 11
12 12
7
8
PCB6 DISPLAY
WK-5603
GREEN GREEN AC AC
CN24 CN24
YELLOW YELLOW TEMP TEMP
1
2
GREEN1 GREEN1
GAS GAS
3
4
GREEN2 GREEN2
DC DC
5
6
RED RED
STATUS STATUS
(E4)
K6-2 K6-2
J5 J5
1
2
3
4
5
J7 J7
PLASMA ENABLE
1
PLASMA ENABLE
2
PRESS OK (GCM 1000)
3
AC24V-GCM
4 (E2)
5 0V-A (24V ret)
POT HI (GCM1000)
6
POT WIPER (GCM1000)
7
POT LOW (GCM 1000)
8
9
J8 J8
1
2
0V-B (120V ret)
3
4
J1 J1
1
2
3
4
5
6
7
8
9
J4 J4
100K 100K
1
100K3 100K3
3
5
7
Rev Rev Rev Revisions Revisions Revisions By By By
ECO-B731 (REL) DAT
AA AA AA
Last Modified: Last Modified: Last Modified: 14:32:11 14:32:11 14:32:11
Friday, January 18, 2008 Friday, January 18, 2008 Friday, January 18, 2008
8
A-19
9 10
INTERNAL TERMINAL
STRIP TB3
(Not in all units)
0V-A (24V ret) 1 1
24 VAC @ 1A
AC24V-GCM 2 2
(E2)
0V-B (120V ret) 3 3
120 VAC @ 100ma.
AC120V-GCM 4 4
5 5
6 6
7 7
WORK
8 8
(C9, sht 1)
9 9
UNDIVIDED ARC VOLTS
10 10 FOR HEIGHT CONTROLS
11 11
NEG ARC VOLTS
12 12
(A9, sht 1)
POWER SUPPLY
REAR PANEL
J54-REMOTE HMI J54-REMOTE HMI
JUMPER IN
1
REMOTE
HMI
2
3
4
PLASMA ENABLE
5
6
7
J59-RAS J59-RAS
1
2
KEY PLUG
3
4
5
6
AC120V-RAS
7
8
0V-RAS (120V ret)
9
10
11
12
13
14
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
DC 15V
23
(F4) 24
25
DC 0V
26
27
28
29
30
AC120V-GCM
31
32
(E2)
33
34
35
36
37
J15-CNC J15-CNC
1
2
3 START / STOP
4
5
6
7
Other CNC
8
functions
9
disabled for
10
hand torch
11
system
12
13
14
Art # A-08491
Thermal Thermal Thermal
Date Date Date PCB No: PCB No: PCB No:
Thermal Dynamics Thermal Dynamics Thermal Dynamics
Assy No: Assy No: Assy No:
1-18-08 Industrial Park #2 Industrial Park #2 Industrial Park #2
Dynamics Dynamics Dynamics
West Lebanon NH 03784 West Lebanon NH 03784 West Lebanon NH 03784 Scale Scale Scale
603-298-5711 603-298-5711 603-298-5711
Date: Date: Date:
Information Proprietary to THERMAL DYNAMICS CORPORATION. Information Proprietary to THERMAL DYNAMICS CORPORATION. Information Proprietary to THERMAL DYNAMICS CORPORATION.
Thursday, January 10, 2008 Thursday, January 10, 2008 Thursday, January 10, 2008
Not For Release, Reproduction, or Distribution without Written Consent. Not For Release, Reproduction, or Distribution without Written Consent. Not For Release, Reproduction, or Distribution without Written Consent.
Drawn: Drawn: Drawn:
NOTE: UNLESS OTHERWISE SPECIFIED - NOTE: UNLESS OTHERWISE SPECIFIED - NOTE: UNLESS OTHERWISE SPECIFIED - DAT
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%. 1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%. 1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). 2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). 2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: Chk: Chk: App: App: App:
SCHEMATIC, SCHEMATIC, SCHEMATIC,
TITLE: TITLE: TITLE: Size Size Size DWG No: DWG No: DWG No:
PAK 200 Power Supply 600V PAK 200 Power Supply 600V PAK 200 Power Supply 600V D D D 42X1313 42X1313 42X1313
9 10
APPENDIX
A
B
C
D
E
F
Supersedes Supersedes Supersedes
References References References
Sheet Sheet Sheet
2 2 2 2 2 2
of of of