IMO iDrive EDX 100V series 1-ph/0.2 – 0.75kW (0.25 – 1HP) Owner's Manual

Ac micro-inverters for small 3-phase induction motors

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IMO
iDrive
EDX
AC micro-inverters for small
3-phase induction motors
100V series, 1-ph / 0.2 – 0.75kW (0.25 – 1HP)
200V series, 1-ph / 0.2 – 2.2kW (0.25 – 3HP)
200V series, 3-ph / 0.2 – 2.2kW (0.25 – 3HP)
400V series, 3-ph / 0.75 – 2.2kW (1 – 3HP)
Version V5.0807

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Summary of Contents for IMO iDrive EDX 100V series 1-ph/0.2 – 0.75kW (0.25 – 1HP)

  • Page 1 iDrive AC micro-inverters for small 3-phase induction motors 100V series, 1-ph / 0.2 – 0.75kW (0.25 – 1HP) 200V series, 1-ph / 0.2 – 2.2kW (0.25 – 3HP) 200V series, 3-ph / 0.2 – 2.2kW (0.25 – 3HP) 400V series, 3-ph / 0.75 – 2.2kW (1 – 3HP) Version V5.0807...
  • Page 2: Quick Start Guide

    Quick Start Guide Quick Start Guide Always read the full instruction manual before using iDrive. This quick start guide is to assist in installing and running the iDrive to verify that the iDrive and motor are working properly. Starting, stopping and speed control will be from the keypad.
  • Page 3 Step 3 - Check low speed motor rotation direction without load from keypad. (See keypad diagram on previous page) Press RUN/STOP key. 7-segment display will indicates 00.0 to 05.0. This number is the frequency output value. The display will now become solid (not blinking) because the inverter output is ON.
  • Page 4: Table Of Contents

    iDrive EDX user manual Contents Quick Start Guide ………………………………………….………… Chapter 0 ~ Preface ……………………………………………….… 0.1 Preface ………………………………………………………………. 0.2 Product inspection …………………………………………………... Chapter 1 ~ Safety precautions ……………………………………… 1.1 Operating precautions……………………………………………….. 1.1.1 Before power up………………………………………………... 1.1.2 During power up……………………………………………….. 1.1.3 Before operation ……………………………………………... 1.1.4 Leakage current! …………...
  • Page 5 Chapter 4 ~ Programming instructions & Parameter list ………. 4.1 Keypad description…………………………………………………… 4.1.1 Keypad layout…………….…………………………………… 4.1.2 Local and Remote operating modes………………………… 4.1.3 Keypad navigation…………………………………………… 4.2 Parameter function list……………………………………………….. 4.3 Parameter function description………………………………………. Chapter 5 ~ Trouble shooting and maintenance …………………… 5.1 Fault indication and remedy…………………………………….…..
  • Page 6: Chapter 0 ~ Preface

    The model and capacity of the inverter is the same as those specified on your order. Is there any damage caused during transportation? If so, do not apply power. Contact IMO distributor or authorised sales representative if any of the above are found to be incorrect..
  • Page 7: Chapter 1 ~ Safety Precautions

    Chapter 1 Safety Precautions Chapter 1 ~ Safety Precautions 1.1 Operating Precautions 1.1.1 Before Power Up Caution The line voltage applied must comply with the iDrive’s specified input voltage. Danger Make sure the main circuit connections are correct. L1(L), L2, and L3(N) are power-input terminals and must not be confused with T1, T2 and T3.
  • Page 8: During Power Up

    Chapter 1 Safety Precautions 1.1.2 During Power up Danger The iDrive still has control power if the time of power loss is very short. When the power is re-applied, the inverter operation is controlled by parameter b31. The iDrive operation is controlled by parameters A00, b31, b32 and b33 and the status of any FWD/REV RUN switch.
  • Page 9: During Operation

    Chapter 1 Safety Precautions 1.1.5 During operation Danger Do not connect or disconnect the motor while iDrive is operating otherwise the inverter and/or the disconnecting device may be damaged by the high level of switch-off current. Danger To avoid electric shock, do not remove the front cover when power is on. After a power-loss (under-volt) trip occurs, the motor will restart automatically when power is restored if auto-restart function is set.
  • Page 10: Chapter 2 ~ Part Number Description

    OUTPUT:AC 3 phases 0 – 200Hz VOLTAGE: 0 - V : 3.1A IMO Precision Controls Ltd IP20 / UL Open Type (rated -10°C to 50°C Ambient) WARNING: THIS PRODUCT MUST BE EARTHED IN ACCORDANCE WITH THE iDRIVE V4 (OR LATER) INSTRUCTION MANUAL AND LOCAL/NATIONAL WIRING CODES IN FORCE WHERE THIS iDRIVE IS TO BE INSTALLED.
  • Page 11: Chapter 3 Environment Description And Installation

    Chapter 3 Environment description and installation Chapter 3 Environment description and installation 3.1 Environment The environment will directly effect the operation and the life of the iDrive. Always install the iDrive in an environment that complies with the following conditions: •...
  • Page 12 Chapter 3 Environment description and installation • The chassis of this model has DIN rail clip device to use when rail mounting. Removal from DIN-RAIL Installing onto DIN-RAIL • All iDrive IP20 models can be installed side-by-side when temperature is below 50°C.
  • Page 13 Chapter 3 Environment description and installation • iDrive EDX- 040-21 / 075-21; 040-11 / 075-11-N4S (IP65 type installation: 123.4 mm (4.86”) (PE) 100~120V 200~240VAC NOTES A : (PE) 50/60Hz 1. Isolating switch, REV-0-FWD switch and potentiometer are only for EDX-######- N4S models 2.
  • Page 14 Chapter 3 Environment description and installation • EDX-###-##-N4S installation : Caution! When removing front cover as shown be careful not to pull or stress any pre-wired internal power or control connecting cables.
  • Page 15 Chapter 3 Environment description and installation • EDX-###-##-N4 installation : Caution! When removing front cover as shown be careful not to pull or stress any pre-wired internal power or control connecting cables.
  • Page 16: Environment Precautions

    Chapter 3 Environment description and installation 3.2 Environmental precautions Do not use the inverter in an environment with the following conditions: Direct sunlight Corrosive gas and liquid Wind, rain, and water Salt Iron filings, dust drops may get into Excessive high Extreme low temperature Excessive vibration temperature...
  • Page 17: Electrical Installation

    Chapter 3 Environment description and installation 3.3 Electrical Installation 3.3.1 Notes for wiring Screwdriver torque: Connect cables and tighten to the torques listed below. Tightening torque Horsepower Power source Nominal tightening torque for TM1 terminals 0.25/0.5/1 0.2/0.4/0.75 100-120V 0.74/0.1 8.66/10 0.25/0.5/1 0.2/0.4/0.75 200-240V (lbs-ft / Kg-m)
  • Page 18 Chapter 3 Environment description and installation Fuse types Drive input fuses are necessary to disconnect the drive from the power supply in the event of component failure in the drive’s power input circuit. The iDrive’s electronic protection circuitry is designed to clear output short circuits and ground faults without blowing the input fuses.
  • Page 19: Mc, Mccb, Fuse And Cable Specifications

    3.3.2 MC, MCCB, Fuse and cable specifications. MCCB/ MC/ Fuse IMO warranty will not apply under the following condition. (1) MCCB or fuse is not installed or incorrectly installed or installed with over capacity, which has resulted in iDrive failure.
  • Page 20: Ancillary Power Equipment - Supply Side

    Chapter 3 Environment description and installation 3.3.3 Ancillary power equipment – supply side: Power supply: Power supply • Make sure the voltage applied is correct to avoid damaging the iDrive. Moulded-case circuit breaker MCCB: MCCB / Fuse • Use a MCCB that matches the rated voltage and current of the iDrive to control the power ON/OFF and protect the input wiring.
  • Page 21: Safety And Emc: Good Wiring Practice

    Chapter 3 Environment description and installation 3.3.4 Safety and EMC: Good wiring practice IP20 models 415V 50Hz 3-phase + N Power supply E/Ground 10mm BACK PLATE (paint/coating free) L1(L) L3(N) iDrive Brass earth studs EDX-220-21-E fixed through (for example) back plate and secured with P N T1 T2 T3 shake-proof...
  • Page 22 Chapter 3 Environment description and installation • Further good EMC practice IP20 models Connect the power cable including Earth as shown Use shielded (screened) or steel wire armoured cable' L1 (L2) L3 PE Strip the cable cover and clamp the screen to backplate L1 L3 PE1 panel...
  • Page 23: Long Motor Cables: Effects Of Volt Drop And Capacitance

    RMS input current is also reduced. An AC reactor can also be installed on the output side of iDrive when the motor cable is excessively long and can counter the effect of cable capacitance and nuisance tripping. Contact IMO for details. Input reactor specifications...
  • Page 24 Chapter 3 Environment description and installation IP65 / NEMA4 - EMC good practice guide EDX-150-21, 220-21, 075-43, 150-43, 220-43 NOTES! NOTES: 1) For EDX-150-21-E – N4S and EDX-220-21-E-N4S models, additional items will be found inside the outer packaging including 2pc of EMC conformed waterproof (IP65) ferrite core. 2) If application requires meeting published EMC performance class, you must fit the ferrite cores onto the motor cable outside the plastic sheath as shown in the above diagram.
  • Page 25: Specification

    Chapter 3 Environment description and installation 3.4 Specification 3.4.1 Product individual specification 100V model 200V model iDrive EDX- □□□ EDX- □□□ -21 (-E) EDX- □□□ 020 040 075 150 220 Horsepower (HP) 0.25 0.25 0.5 0.25 Suitable motor capacity (kW) 0.75 0.4 0.75 1.5 0.75 1.50...
  • Page 26: General Specifications

    Chapter 3 Environment description and installation 3.4.2 General Specifications Output Frequency range 0~200Hz Starting torque 100% / 3Hz (Vector mode) Speed Control Range 20:1 (Vector mode) Speed Control ±0.5% (Vector mode) accuracy Setting resolution ※1 Digital: 0.1Hz(0~99.9Hz)/1Hz(100~200Hz); analog: 0.06Hz/ 60Hz Keypad setting Set directly with▲▼...
  • Page 27 Chapter 3 Environment description and installation Over load protection Inverter rated current 150%/1min International UL/cUL/CE conformity Over-voltage trip 200V Class: DC voltage >400V. 400V Class: DC voltage >800V Under-voltage trip 200V Class: DC voltage <190V. 400 Class: DC voltage <380V Instantaneous Set to enable or disable power-loss restart...
  • Page 28 Chapter 3 Environment description and installation 3.5 iDrive EDX connection diagram Braking Optional brake module for Optional braking Module braking high-inertia loads. resistor Requires suitable resistor. Power terminals Single phase 100~120V • L1(L) Motor 1/3 phase 200~240V • 3 phase 380~480V •...
  • Page 29 Chapter 3 Environment description and installation Descriptions of iDrive Power and Control terminals Power input, power output, and earth/ground terminal block descriptions Terminal Description L1(L) Main power input Single-phase: L1/L3(N) Three-phase: L1/L2/L3 L3(N) ⊕ DC link and braking module* connection terminals. Never connect resistors directly to these terminals or damage will occur! ⊖...
  • Page 30 Chapter 3 Environment description and installation Control signal terminal block description 1 2 3 7 8 9 10 11 12 Terminal Description Rated contact capacity: Multi-functional output terminals. (250VAC/10A resistive) Normally open relay contacts SPST (Refer to parameter b55 for functions) +10Vdc terminal.
  • Page 31 Chapter 3 Environment description and installation SW1 and SW2 function description External signal logic Remarks NPN input (SINK) Factory setting = PNP PNP input (SOURCE) External input Remarks (for speed/frequency reference) Effective when 0~10Vdc analogue signal Function A01= 002 (external analogue input to terminal AIN) 4~20mA analogue signal Factory setting = V...
  • Page 32: Idrive Dimensions

    Chapter 3 Environment description and installation 3.7 iDrive Dimensions IP20 Frame 1: 1-phase 100V: EDX-020-11 ~ EDX-075-11 1-phase 200V: EDX-020-21 ~ EDX-075-21, EDX-020-21-E ~ EDX-075-21-E 3-phase 200V: EDX-020-23 ~ EDX-075-23 Frame 1 132 / 5.2 123.5 / 4.86 67 / 2.64 77 / 3.03 130.5 / 5.13 128.45 / 5.06 8 / 0.315...
  • Page 33 Chapter 3 Environment description and installation IP20 Frame 2: 1-phase 200V: EDX-150-21 ~ EDX-220-21; EDX-020-21-E ~ EDX-075-21-E 3-phase 200V: EDX-150-23 ~ EDX-220-23 3-phase 400V: EDX-075-43 ~ EDX-220-43; EDX-075-43-E ~ EDX-220-43-E Frame 2 132 / 5.2 123.5 / 4.86 108 / 4.25 118 / 4.65 148 / 5.83 144 / 5.67 8 / 0.315...
  • Page 34 Chapter 3 Environment description and installation IP65 Frame 1: 1-phase 100V models: EDX-020-11-N4S ~ EDX-075-11-N4S 1-phase 200V models: EDX-020-21-E-N4S ~ EDX-075-21-E-N4S IP65 Frame 2: 1-phase 200V models: EDX-150-21-E-N4S & EDX-220-21-N4S 3-phase 400V models: EDX-075-43-E-NS4 ~ EDX-220-43-E-N4S 3-24...
  • Page 35: Multi-Idrive Installation With Regenerative Loads

    Chapter 3 Environment description and installation 3.8 Multi-iDrive installation with regenerative loads Built in braking resistor DC link parallel connections + → + → + → + → → → If all iDrives are of the same voltage rating, the DC bus connections of each can be connected together in parallel.
  • Page 36: Chapter 4 Programming Instructions & Parameter List

    Chapter 4 Software index Chapter 4 Programming instructions & Parameter list 4.1 Keypad 4.1.1 Keypad layout 4.1.2 Local and Remote operating modes Local mode Run Command Set (A00 = 000) Run command only from RUN / STOP keys on the keypad. Frequency command Set (A01 = 000): UP/DOWN keys on keypad control the motor frequency (speed).
  • Page 37: Keypad Navigation

    Chapter 4 Software index 4.1.3 Keypad navigation Start PARAMETER STATUS DISPLAY DISPLAY (When b93 = 001) DATA Power ON VALUE AC voltage Flashing display shows frequency at stop 05.0 ․ RESET DATA VALUE STOP DC voltage DATA DATA 00.0~60.0 EXISTING VALUE DATA AC current...
  • Page 38 Chapter 4 Software index 4.2 Parameter functions Quick-Start ‘A’ parameter function list Factory Parameter Function Range / (Units) Setting Notes Number 000: Keypad RUN/STOP keys Operation control 001: Terminals 002: RS232/485 Comms 000: Keypad UP/DOWN keys 001: Potentiometer on Keypad Frequency control 002: AIN signal (TM2) 003: MFIT : Mot.
  • Page 39 Chapter 4 Software index Torque Boost Gain 001 ~ 450 (%) Slip Compensation Gain 001 ~ 450 (%) Low Frequency Dead-Band Voltage 000 ~ 040 Compensation DC Injection Braking Time 00.0 ~ 25.5 (s) 00.5 DC Injection Braking Start Frequency 01.0 ~ 10.0 (Hz) 01.5 DC Injection Braking Level...
  • Page 40 Chapter 4 Software index 016: PID Disabled 017: Analog Frequency Signal Terminal S6 Function Input Terminal AIN 018: PID feedback signal (AIN) Terminal AIN Function 019: DC Brake (ON command) 000: UP/DOWN Control ON (Freq. Held at Power OFF) 001: UP/DOWN Control ON Frequency UP/DOWN Control (MFIT) (Freq.
  • Page 41 Chapter 4 Software index Output Current Reached Set Value 000 ~ 100 (%) Output Current Detection Time 00.0 ~ 25.5 (S) 00.0 000: RUN 001: Frequency Reached (± b57) 002: Frequency in Range (b56 ± b57) 003: Frequency Detected (>b56) 004: Frequency Detected (<b56) Multi-Function Output Transistor...
  • Page 42 Chapter 4 Software index 000: 4800 (bps) 001: 9600 Serial Communications Baud Rate *3 *4 002: 19200 003: 38400 000: 1 Bit Stop Bits *3 *4 001: 2 Bits 000: No Parity Parity Bit 001: Even Parity *3 *4 002: Odd Parity 000: 8 Bits Data Bits *3 *4...
  • Page 43 Chapter 4 Software index Note: *1: Parameter value can be modified when iDrive output is on (motor running). *2: Frequency resolution is 1Hz for settings above 100 Hz. *3: Cannot be modified during communication. *4: Do not change while making factory setting. b95 factory setting is 010 (50Hz) and motor parameter value is 140.
  • Page 44: Parameter Function Description

    Chapter 4 Software index 4.3 Parameter Function Description Basic ‘A’ parameter functions 000: Keypad A00 Operation Control 001: External Terminal (Run / Stop Command) 002: Communication Control 1.) A00 = 000, iDrive RUN/STOP command is from keypad. 2.) A00 = 001, iDrive RUN/STOP command is from external terminals. 3.) A00 = 002, iDrive RUN/STOP command by serial communication.
  • Page 45 Chapter 4 Software index A04 Acceleration time 1 (s): 00.1 – 999 A05 Deceleration time 1 (s): 00.1 – 999 Formula for acceleration/deceleration time: Denominator is based on factory setting in Sensorless Vector control a) Motor rated frequency (Sensorless Vector control). b) Max output frequency (V/F control).
  • Page 46 Chapter 4 Software index A07 = 001 ~ 006 User selectable fixed V/F patterns (refer to following table). U.S. E.U. V/F Pattern V/F Pattern 4-11...
  • Page 47 Chapter 4 Software index A08 V/F Base Voltage A09 V/F Base Frequency In example below: A09 = 50Hz, b04 =100% If A08 setting is 200~240V, then output voltage for the pattern: A08 = 240 A08 = 220 A08 = 200 50.0Hz (A09) The iDrive output voltage cannot exceed its input voltage.
  • Page 48 Chapter 4 Software index Advanced ‘b’ parameters functions b00 Acceleration time 2 (s): 00.1 – 999 b01 Deceleration time 2 (s): 00.1 – 999 b02 V/F Slip Compensation Gain 00.0 – 100% b03 Motor no-load current (A) Motor no-load current differs with iDrive capacity b89. Adjust according to motor information. b04: Output voltage ratio at max.
  • Page 49 Chapter 4 Software index • When the motor output torque is not enough, increase b14 set value. • If the motor vibrates or becomes very hot decrease b14 set value. • If running at low speeds for long periods, high b14 set value can cause the motor to overheat •...
  • Page 50 Chapter 4 Software index b17 DC braking time (s) 00.0~25.5 b18 DC braking start frequency (Hz) 01.0~10.0 b19 DC braking level 00.0~20.0% b17 / b18: DC braking time and start frequency, as following figure: b20 Skip Frequency 1 (Hz) : 00.0 – 200 b21 Skip Frequency 2 (Hz) : 00.0 –...
  • Page 51 Chapter 4 Software index 1.) When the acceleration time is set too short the iDrive may trip on Over-Current (OC). If the time accelerating time cannot be increased use stall-prevention. A stall-prevention level needs to be programmed and when the inverter detects this level it freezes the acceleration ramp until the current falls below the set level, then continues accelerating.
  • Page 52 Chapter 4 Software index 000: Reset is enabled only when a RUN command is OFF. b34 Reset mode 001: Reset is enabled when a RUN command is OFF or ON. b34 = 000. Fault cannot be reset therefore iDrive cannot start if a RUN command is ON (A00=001) b35 ~ b38, b41 Selectable Functions for input terminals (S1 - S4 &...
  • Page 53 Chapter 4 Software index Preset Speed Preset Speed Preset Speed Jog Frequency Output frequency Command 3 Command 2 Command 1 Command set value Set value = 004 Set value = 003 Set value = 002 Set value = 005 b35 ~ b38 (or b41) = 006: Emergency Stop (E.S) The iDrive will decelerate the motor to stop on receiving the external emergency stop signal.
  • Page 54 Chapter 4 Software index b35 ~ b38 (or b41) = 013: Communication Mode Select. Terminal OFF: In communication mode, the iDrive is controlled by master (PC or PLC) run and frequency signals and also allowed to modify parameters. The Keypad and TM2 run/frequency signal is not available at this time.
  • Page 55 Chapter 4 Software index b39 / b40 (option S5 / S6 terminal MFIT Setting card) 000: Run Forward 001: Run Reverse 002: Preset Speed Command 1 003: Preset Speed Command 2 004: Preset Speed Command 3 005: Jog Frequency Command 006: Emergency Stop (E.S.) 007: Base Block (b.b.) 008: Switching to 2...
  • Page 56 Chapter 4 Software index b43: Multi-function input terminal S1~S6 signal scan time (N. mS × 8), N = (1~100 times). b66: AIN signal scan time (N. mS × 8), N = (1~100 times). 1.) If b43 scan time is set to say 80mS (i.e N = 10) then digital input signals on for less then 80mS will be ignored.
  • Page 57 Chapter 4 Software index b55 Multi-function output RY1 000: Inverter output on - RUN 001: Frequency reached (Preset target frequency ± b57) 002: Frequency reached (Preset output frequency level (b56) ±b57) 003: Frequency Detection (>b56) 004: Frequency Detection (<b57) 005: Fault output 006: Auto restart 007: Momentary power loss 008: Emergency Stop (E.S.)
  • Page 58 Chapter 4 Software index b55 / b60 = 002 Preset Output Frequency b56 ± b57 Reached. No Run Signal, relay does not operate (A00) (b56) (b57) (b57) (b56) b55 / b60 = 003: Frequency Detection F >b56 o u t 4-23...
  • Page 59 Chapter 4 Software index b55 / b56 = 004: Frequency Detection F <b56 o u t (A00) (b56) (b56) b58 Output Current reached set value b59 Output Current detection time b55: Output current detection value > b58 When set value is 015 b60: Output current detection value >...
  • Page 60 Chapter 4 Software index b60 Multi-function output transistor ~ (terminals T+, T- Option card) 000: Inverter output on - RUN 001: Frequency reached (Preset target frequency ± b57) 002: Frequency reached (Preset output frequency level (b56) ±b57) 003: Frequency Detection (>b56) 004: Frequency Detection (<b57) 005: Fault output 006: Auto restart...
  • Page 61 Chapter 4 Software index Upper frequency Upper frequency Bias Bias limit (A02=60.0) limit (A02=60.0) 100% 60Hz 100% 60Hz 050% 30Hz 30Hz 050% 000% 000% (4mA) (20mA) (4mA) (20mA) Fig (1) Fig (2) Fig (3) example settings below: Fig (4) example settings below: 100% 020% F 100% 100% 001 Upper frequency...
  • Page 62 Chapter 4 Software index b67 PID operation mode 000: PID Function disabled. 001: PID Control, deviation is derivative controlled 002: PID Control, feedback is derivative controlled. 003: Same as 001 but (reverse characteristics control). 004: Same as 002 but (reverse characteristics control). b67 = 001, D is the deviation from (target value –...
  • Page 63 Chapter 4 Software index b74 PID update time (s) : 00.0 - 02.5 b74: the refresh time of PID output command. Note: PID function is used in flow control, fan air volume control and temperature control. Control flow diagram below: b67 = 1 or 2 Frequency Command (Forward)
  • Page 64 Chapter 4 Software index Sleep-mode; Typical example: Inverter ‘sleeping’ Wake-up point Internal run command External run command iDrive output frequency PID output Sleep frequency (b75) b75: Sleep level b76: Sleep delay b77 Inverter Communication Address: 001~ 254 b77 sets the communication address for a specific inverter when multi-inverters are controlled by serial communication method.
  • Page 65 Chapter 4 Software index 1. RS-485 communication: (requires RS485 option card)(Option) 1 to 1 control : PC, PLC or other device can control one iDrive on the communication link at any given time. Each iDrive requires that b77 is set between 001~254. Only the iDrive with the correct address will reply to the master with an Acknowledge/Not Acknowledge message.
  • Page 66 Chapter 4 Software index b82/b83 Communication error timing diagram Master (PLC) T3 > b82 Slave (EDX) Tx b55 = 014 b83 = 0,1,2, (≠3) Frequency Dec at A05 b83 = 000 or 002 If A05 < b01 Dec at b01 Frequency Coast-to-stop b83 = 001...
  • Page 67 Chapter 4 Software index Frequency command When b84 = 000: only UP/DOWN on the keypad can control and the setting of A01 has no No relationship. When b84 = 001: only VR on the keypad can control and the setting of A01 has no relationship.
  • Page 68 Chapter 4 Software index Note: If the carrier frequency is increased the output current from the inverter must be de-rated according to the following table. Output current (A) derating with increasing carrier frequency EDX- 020-11, 040-11, 075-11, 150-21, 220-21, 020-21, 040-21, 075-21, 075-43...
  • Page 69 Chapter 4 Software index b90 : External control operation mode 000: Forward/ Stop-Reverse/Stop 001: Run/ Stop-Forward/Reverse 002: 3-wire—Run/ Stop 1.) b90 is only available when A00 = 001 (control from terminals TM2). 2.) When both forward and reverse commands are ON, output is stopped. Parameter b90 = 000 (1).
  • Page 70 Chapter 4 Software index Parameter b90 timing and operation diagram b90 =2 Three wire control b90 =0 Run/Stop /Reverse b90 =1 Run/Reverse /Stop Note: If b91 = 001, reverse command is disabled. 000: Reverse enable b91 Reverse run 001: Reverse disable A00 = 000 and b91 = 001, b88 (motor direction) disabled, the iDrive is set to forward operation.
  • Page 71 Chapter 4 Software index b95 Factory default 010: Reset all parameters to factory default (50Hz) 020: Reset all parameters to factory default (60Hz) b96 Software version Displays inverter software version (Read only) b97 Fault / Alarm log (last 3 alarms) – (read only) 4-36...
  • Page 72: Chapter 5 Troubleshooting And Maintenance

    Chapter 5 Trouble shooting and maintenance Chapter 5 Troubleshooting and Maintenance 5.1 Fault indication and remedy 5.1.1 Fault / Error display and Diagnostics 1. Non-resetable errors Display Error Cause Remedy Memory problem EEPROM fault Contact your supplier Over voltage during Detection circuit malfunction Contact your supplier stopping...
  • Page 73 Chapter 5 Trouble shooting and maintenance 1. Errors which can be reset manually and automatically Display Error Cause Remedy 1. The motor winding and 1. Check the motor frame short circuit 2. Check the motor wiring Over-current at 2. Motor cable ground fault 3.
  • Page 74 Chapter 5 Trouble shooting and maintenance 3. Errors which can only be recovered manually but cannot be auto-recovered Display Error Cause Remedy 1. Detection circuit malfunction Contact your supplier Over-current 2. Poor connection on CT during stopping signal cable 1. Increase motor and iDrive 1.
  • Page 75: Set Up & Interface Errors

    Chapter 5 Trouble shooting and maintenance 5.1.2 Set up & Interface Errors. Display Error Description Displayed when set frequency <0.1Hz Zero speed stop Increase frequency reference signal. 1. If the iDrive is set to external control mode (A00 = 001), and direct start is disabled (b33=001), the iDrive cannot be Fail to start started and will flash STP1 when Run command in ON when...
  • Page 76: Keypad Operation Error Descriptions

    Chapter 5 Trouble shooting and maintenance 5.1.3 Keypad operation error description Display Error Cause Remedy 1. Press▲ or ▼ keys when 1. ▲ or ▼ keys can be used A01 > 0 or in speed to modify frequencies only operation. when A01 = 0.
  • Page 77: General Functional Troubleshooting

    Chapter 5 Trouble shooting and maintenance 5.2 General functional troubleshooting Status Checking point Remedy Is the power applied? Turn the power OFF and then ON again. Is power applied to L1, L2, and L3(N) Make sure the power voltage is terminals (is the charging indicator lit)? correct.
  • Page 78: Idrive Troubleshooting Flowcharts

    Chapter 5 Trouble shooting and maintenance 5.3 iDrive Troubleshooting Flowcharts iDrive fault Is failure fully understood? Any symptoms Symptoms other than burn out, Check burnt and damaged of burnout ? parts damage in the inverter? Abnormal Is the main circuit Replace Diode Module signal Diode Module OK...
  • Page 79 Chapter 5 Trouble shooting and maintenance * to previous page Check parameters of the inverter Perform parameter initializations Specify operation control method Set up frequency commands Is the frequency value displayed in Replace the control board the operating unit Are there voltage outputs in output Replace the control terminals T1,T2...
  • Page 80 Chapter 5 Trouble shooting and maintenance Troubleshooting for OC, OL error displays displays OC or OL errors iDrive Is the main circuit I.G.B.T. OK? Replace I.G.B.T Module abnormalities in Replace faulty circuit boards appearances? Apply the power Any abnormal Is the current indications? detector OK? Replace the current sensing...
  • Page 81 Chapter 5 Trouble shooting and maintenance Troubleshooting for OV, LV error display The iDrive displays OV. LV Are the main circuit fuses Replace the main circuit board Apply power Abnormal error Replace the control board code Input operation commands Input frequency commands Is the output frequency of the operating unit Replace the control board...
  • Page 82 Chapter 5 Trouble shooting and maintenance The iDrive will not power-up / Motor will not run Is MCCB open? Can MCCB be Short-circuited wiring closed? or inverter input circuit damaged Are the voltages power supply fault between all correct? ‘LED display iDrive fault lit? Switch external switch to...
  • Page 83 Chapter 5 Trouble shooting and maintenance Motor overheating Is the load or the Reduce the load current exceeding the Increase capacities of iDrive and specified value? the motor Does motor run at low speed for Use forced cooling on motor a long time Are voltages between iDrive fault...
  • Page 84: Routine And Periodic Checks

    Chapter 5 Trouble shooting and maintenance 5.4 Routine periodic checks To ensure stable and safe operation, check and maintain the inverter regularly. The table below lists the items requiring checking to ensure safe operation. Check these items 5 minutes after the “Charge” indicator goes out to prevent service persons from being hurt by residual electric power.
  • Page 85: Maintenance And Inspection

    Chapter 5 Trouble shooting and maintenance 5.5 Maintenance and inspection The iDrive doesn’t need daily inspection and maintenance. To ensure long-term reliability, follow the instructions below when performing regular inspection. ALWAYS turn the power off and wait for the keypad LED display to extinguish before inspection or maintenance begins to avoid potential shock hazard caused by high residual charge in the DC link capacitors.
  • Page 86: Chapter 6 Options

    Chapter 6 Peripherals Chapter 6 Options 6.1 Option cards 6.1.1 RS-485 option card (EDX-485) Red cable to 24V Black cable to COM RS485 Option Card EDX-485 connection diagram: EDX-485 iDrive Note : In order to avoid external interfere with option card, fit top cover to the main unit. Use isolated RS232 / RS485 converter connecting with PC and option card to avoid damaging configuration.
  • Page 87 Chapter 6 Peripherals 6.1.2 RS-232 option card and cable (EDX-232) EDX-232 connection diagram L1 (L) SINGLE/THREE-PHASE POWER SUPPLY L3 (N) iDrive RS-232 CON302 (12P) EDX-232 1.8 m...
  • Page 88: Program Copy Option Card

    Chapter 6 Peripherals 6.1.3 Program Copy option card (EDX-MP) EDX-MP connection diagram SINGLE/THREE-PHASE L1 (L) POWER SUPPLY L3 (N) iDrive EDX-MP CON302 (12P)
  • Page 89 Chapter 6 Peripherals 6.1.4 Remote keypad (EDX-LED) Red cable to 24V Black cable to COM EDX-LED connection diagram iDrive • When the inverter is powered on or off it is possible to set up or remove the remote keypad, but must be connected to TM2 24V DC power in normal use. •...
  • Page 90: In/1Out Expansion Card

    Chapter 6 Peripherals 6.1.5 2 IN/1OUT expansion card (EDX-IO) Red cable to 24V Black cable to COM 2 In/1 Out card wiring diagram iDrive CON302(12P)
  • Page 91: Appendix 1 Idrive Edx Inverter Parameter Setting List

    Appendix Appendix: iDrive -EDX inverter parameter setting list Inverter model: EDX- Company: Date: Application: Engineer: Note: Parameter Parameter Parameter Setting Setting Setting Number Number Number Appendix Ι...
  • Page 92 Documentation Every effort has been made by IMO Precision Controls Ltd to ensure that this document accurately represents the iDrive EDX range of micro inverters at the time of going to press. Information with respect to installation is necessarily generalised, and IMO accept no liability for contingencies over which we have no control in respect to the selection, installation and/or operation of equipment.

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