Related Manuals for DoAll C-3028NC Boxed
Summarization of Contents
INSTALLATION
LOCATION
Describes suitable placement for clearance and access.
OSHA NOTICE
Emphasizes anchoring requirements for machine stability.
UNPACKING
Instructions for removing protective covers and checking for damage.
LIFTING
Guidelines for safely lifting the machine using eye lugs or fork lifts.
CLEANING
FLOOR INSTALLATION
Steps to level and secure the machine to the floor.
ELECTRICAL INSTALLATION
Procedures for connecting the machine to an electrical supply.
PREPARATION FOR USE
HYDRAULIC START-UP
Step-by-step guide for starting the hydraulic system and checking motor rotation.
OPERATION
SELECTING BAND SPEED AND CUTTING RATE
Using the DoALL app for sawing information like speed, rate, and feed.
CONTROL CONSOLE
PUSHBUTTON PANEL
Explanation of emergency stop, power, hydraulic, and band drive controls.
HYDRAULIC PANEL AND FEED ADJUSTMENTS
FEED FORCE AND RATE SETTINGS
How to set feed force and feed rate using hydraulic panel knobs.
OPERATOR WORKSTATION FUNCTIONS
KEYPAD AND VISE/BAND CONTROLS
Using the keypad and adjusting vise pressure/band tension.
VIEW SCREEN DISPLAY AND CONTROLS
SCREEN DATA ELEMENTS
Explanation of displayed data like Job, Length, Quantity, and Count.
SCREEN OPERATION FUNCTIONS
How to use Mode Set, FN key, Coolant, Lamp, and Photocell controls.
RUN (MANUAL) SCREEN OPERATIONS
ALARM AND ERROR MESSAGE SCREENS
Understanding and responding to alarm and error messages.
MODE AND SYSTEM SELECTION
MODE SELECT SCREEN FUNCTIONS
Setting material mode, stop mode, and feeder position.
SYSTEM SCREEN OPTIONS
Accessing diagnostics, parameters, and deviation monitor.
JOB SETUP AND MANAGEMENT
DEVIATION MONITOR AND JOB ENTRY
Optional deviation monitor and entering job details like length and quantity.
MACHINE PREPARATION AND SAW BAND HANDLING
SAW BAND INSTALLATION AND ADJUSTMENT
Procedures for installing, removing, and adjusting saw bands and guides.
BAND SPEED AND FEED FORCE ADJUSTMENT
LEFT SAW GUIDE ARM ADJUSTMENT
Aligning the left saw guide arm for stock width.
CUTTING RATE AND HEAD POSITIONING
FEED RATE AND HEAD ELEVATION
Setting feed rate and how head elevation is controlled.
SENSING ARM AND MINIMUM BAR END
Sensing arm operation and minimum stock length for indexing.
HYDRAULIC AND COOLANT SYSTEMS
CHIP REMOVAL AND BRUSHING
Procedures for chip removal, band brush, and flushing.
NESTING FIXTURE OPERATION
VISE AND STOCK ADJUSTMENTS
Adjusting vises and stacking stock for nesting.
TYPICAL OPERATING PROCEDURES
MANUAL OPERATION STEPS
Detailed steps for manual sawing operation.
NESTING CUTTING GUIDELINES
Tips for achieving best results with nesting fixture.
MAINTENANCE PROCEDURES
SAW GUIDE AND BELT REPLACEMENT
Steps for replacing saw guide inserts and drive belts.
HYDRAULIC AND COOLANT SYSTEM MAINTENANCE
Procedures for hydraulic oil change and coolant system cleaning.
MACHINE CLEANING AND ALIGNMENT
BAND DRIVE GEARBOX AND BRUSH MAINTENANCE
Care for the gearbox and band brush, plus tension measurement.
WEAR PLATE REPLACEMENT
How to replace worn vise jaw plates and guide rails.
COMPONENT WEAR AND CLEANING
BAND WHEELS AND CHIP CONVEYOR
Inspecting band wheels for wear and cleaning the chip conveyor.
TROUBLESHOOTING COMMON ISSUES
MACHINE START-UP PROBLEMS
Troubleshooting why the machine will not start or continue running.
SAW BAND AND BLADE ISSUES
Addressing band stalls, tooth loading, squeal, vibration, and dulling.
ADVANCED TROUBLESHOOTING
CUTTING QUALITY AND FEED PROBLEMS
Diagnosing rough finish, slow rates, erratic stock feeds, and band issues.
HYDRAULIC AND DRIVE SYSTEM TROUBLESHOOTING
SAW HEAD AND INDEXING ISSUES
Troubleshooting saw head movement and index vise operation.
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