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Manuals
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DoAll Manuals
Saw
C-420NC Boxed
Instruction manual
DoAll C-420NC Boxed Instruction Manual
Metal cutting band sawing machine
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Rules
Machine Specifications
Machine Dimensions
Installation Dimensions
C-3028NC Dimensions
C-3028NC Boxed Dimensions
C-4033NC Dimensions
C-420NC Dimensions
C-420NC Boxed Dimensions
C-5650NC Dimensions
C-560NC Dimensions
C-6260NC Dimensions
Machine Features
Installations
Locations
OSHA Notice
Unpacking
Lifting
Cleaning
Floor Installation
Electrical Installation
Preparation for Use
Operation
Selecting Band Speed and Cutting Rate
Control Console
Operator Workstation
Setup for Creating Jobs
Machine Preparation
Band Speed Range
Left Saw Guide Arm Adjustment
Feed Force Adjustment
Feed Rate
Head Elevation and Sensing Arm
Minimum Bar End
Vertical Guide Rollers
Hydraulic System
Coolant System
Chip Removal
Nesting Fixture
Typical Operating Procedures
Lubrication
Lubrication Chart
Lubrication Diagrams
Maintenance
Replacing Saw Guide and Backup Inserts
Band/Brush Drive Belt Replacement
Hydraulic System
Coolant System
Band Drive Gear Box
Machine Cleaning
Machine Alignment
Band Brush
Band Tension Measurement
Wear Plate Replacement
Band Wheels
Cleaning Chip Conveyor
Trouble Shooting
Trouble Shooting
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Selecting Band Speed and Cutting Rate
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Control Console
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Trouble Shooting
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Trouble Shooting
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Models:
C-3028NC/BOXED
C-4033NC
C-420NC/BOXED
C-5650NC
C-560NC
C-6260NC
Metal Cutting
Band Sawing Machine
May 2018
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Table of Contents
Troubleshooting
TROUBLE SHOOTING
43
TROUBLE SHOOTING
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Summarization of Contents
Safety Rules
General Safety Precautions
Essential safety guidelines for operating and maintaining the band saw machine.
Machine Specifications
Cutting and Bundle Capacity
Details cutting capacity for rounds, rectangles, and bundle cutting for various models.
Blade and Drive Specifications
Covers band saw blade dimensions, band speed, motors, and belts for different models.
Hydraulic, Coolant, and Electrical Specs
Lists capacities for hydraulic and coolant systems, and electrical power connections.
Dimensional and Weight Specifications
Provides dimensions, working height, conveyor specs, net weight, and power connections.
Machine Dimensions
Installation Dimensions Overview
Explains installation requirements and provides dimensional diagrams for various models.
Specific Model Dimensions
Detailed dimensional drawings for specific machine models like C-3028NC, C-4033NC, etc.
Machine Features
Component Identification Diagram
Illustrates and labels key components of the band saw machine for user reference.
Installation and Setup
Location, Unpacking, and Lifting
Covers optimal machine placement, safe unpacking procedures, and lifting guidelines.
Floor and Electrical Installation
Details requirements for proper floor mounting and electrical connection of the machine.
Preparation for Use
Outlines essential checks and procedures before initial machine operation.
Machine Operation
Band Speed and Cutting Rate Selection
Guidance on selecting optimal band speed and cutting rates for efficient sawing.
Control Console and Pushbuttons
Explains the function of the main control console pushbuttons and indicators.
Hydraulic and Vise Controls
Details the operation of hydraulic panel controls for feed force and feed rate.
Operator Workstation Screens
Describes various screens accessible via the operator workstation, including View and Run screens.
Job Setup and Automatic Operation
Guides on creating jobs, setting parameters, and performing automatic cutting cycles.
Typical Operating Procedures
Step-by-step procedures for manual and automatic sawing operations.
Machine Preparation
Saw Band and Guarding
Covers saw band recommendations, installation, and the importance of blade guards.
Band Speed and Feed Force Adjustment
Explains how to adjust band speed range and feed force for optimal cutting.
Head Elevation and Sensing Arm
Details the operation of the head elevation and sensing arm for automatic sawing.
System Components and Maintenance
Hydraulic, Coolant, and Chip Systems
Describes vertical rollers, hydraulic system, coolant application, and chip removal.
Lubrication Procedures
Provides a detailed lubrication chart and diagram for machine maintenance.
Component Maintenance and Replacement
Covers maintenance for saw guides, belts, hydraulic, coolant, gearbox, and wear parts.
Cleaning and Alignment
Instructions for cleaning the machine, alignment checks, and band wheel care.
Troubleshooting
Startup and Operation Errors
Addresses issues like machine not starting, stopping, or band stalls.
Saw Band Performance Issues
Covers problems related to blade loading, squeal, vibration, and breakage.
Cut Quality and System Malfunctions
Discusses issues affecting cut finish, accuracy, feed rates, and hydraulic systems.
Specific Component Troubleshooting
Addresses problems with indexing, saw head movement, and drive transmission.
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