Delta VFD-VE User Manual

Delta VFD-VE User Manual

General field oriented vector control drives
Table of Contents

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5011653107
2016-04
07VE

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Summary of Contents for Delta VFD-VE

  • Page 1 5011653107 2016-04 07VE...
  • Page 2 AC motor drive is to be installed. Refer to the Basic Wiring Diagram. VFD-VE series is used only to control variable speed of 3-phase induction motors, NOT for 1- phase motors or other purpose.
  • Page 3 WARNING! DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-voltage. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
  • Page 4: Table Of Contents

    Table of Contents Preface ......................i Table of Contents ..................iii Chapter 1 Introduction ................1-1 1.1 Receiving and Inspection ..............1-2 1.1.1 Nameplate Information ..............1-2 1.1.2 Model Explanation ..............1-2 1.1.3 Series Number Explanation ............1-3 1.1.4 Drive Frames and Appearances ..........1-3 1.2 Preparation for Installation and Wiring ..........
  • Page 5: Table Of Contents

    2.4 Control Terminals ................2-12 Chapter 3 Digital Keypad Operation and Start Up ........3-1 3.1 Digital Keypad KPV-CE01 ..............3-1 3.1.1 Description of the Digital Keypad KPV-CE01 ......3-1 3.1.2 How to Operate the Digital Keypad KPV-CE01 ......3-3 3.1.3 Dimension of the Digital Keypad ..........
  • Page 6: Table Of Contents

    5.3 Over Voltage (OV) ................5-2 5.4 Low Voltage (Lv) ................5-3 5.5 Over Heat (oH1, oH2, oH3) ..............5-4 5.6 Overload ..................... 5-4 5.7 Display of KPV-CE01 is Abnormal ............. 5-5 5.8 Phase Loss (PHL) ................5-5 5.9 Motor cannot Run ................5-6 5.10 Motor Speed cannot be Changed .............
  • Page 7: Table Of Contents

    B.2 No-fuse Circuit Breaker Chart ............B-9 B.3 Fuse Specification Chart ..............B-10 B.4 AC Reactor ..................B-11 B.4.1 AC Input Reactor Recommended Value ........B-11 B.4.2 AC Output Reactor Recommended Value ........ B-11 B.4.3 Applications for AC Reactor ............B-13 B.5 Zero Phase Reactor (RF220X00A) ..........
  • Page 8: Chapter 1 Introduction

    Chapter 1 Introduction The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time.
  • Page 9: Receiving And Inspection

    Chapter 1 Introduction 1.1 Receiving and Inspection This VFD-VE AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following:  Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD.
  • Page 10: Series Number Explanation

    Chapter 1 Introduction 1.1.3 Series Number Explanation 037V23A2 Production number Production week Production year 2007 Production factory (T: Taoyuan, W: Wujian) 230V 3-phase 5HP(3.7kW) Model If the nameplate information does not correspond to your purchase order or if there are any problems, please contact your distributor.
  • Page 11: Preparation For Installation And Wiring

    Chapter 1 Introduction 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) Frame Power range Models VFD007V23A/43A-2, VFD015V23A/43A-2, B (B1) 1-3hp (0.75-2.2kW) VFD022V23A/43A-2 B (B2) 5hp (3.7kW) VFD037V23A/43A-2 7.5-15hp (5.5-11kW) VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2 VFD110V23A/43A-2, VFD150V23A/43A-2, 15-30hp (11-22kW) VFD185V23A/43A-2, VFD220V23A/43A-2 E (E1) 40-60hp (30-45kW) VFD300V43A-2, VFD370V43A-2, VFD450V43A-2 VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, E (E2) 40-100hp (30-75kW)
  • Page 12 Chapter 1 Introduction 1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions Install the AC motor drive in an environment with the following conditions: Air Temperature: -10 ~ +40°C (14 ~ 122°F) Relative Humidity: <90%, no condensation allowed Atmosphere 86 ~ 106 kPa Operation pressure: Installation Site...
  • Page 13: Remove Keypad

    Chapter 1 Introduction CAUTION! Operating, storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive. Failure to observe these precautions may void the warranty! Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions are not allowed.
  • Page 14: Remove Front Cover

    Chapter 1 Introduction 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.3 Remove Front Cover 1-5HP/0.75-3.7kW (Frame B) 7.5-15HP/5.5-11kW (Frame C)
  • Page 15: Lifting

    Chapter 1 Introduction 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.4 Lifting Please carry only fully assembled AC motor drives as shown in the following. For 40-100HP (Frame E and E1) Step 1 Step 2...
  • Page 16 Chapter 1 Introduction Step 3 Step 4...
  • Page 17: Dimensions

    Chapter 1 Introduction 1.3 Dimensions Frame B Unit: mm[inch] Frame 150.0 135.0 260.0 244.3 160.2 67.0 [5.91] [5.32] [10.24] [9.63] [6.31] [2.64] [0.16] [0.32] [0.26] 150.0 135.0 272.1 244.3 183.7 67.0 [5.91] [5.32] [10.72] [9.63] [7.24] [2.64] [0.16] [0.32] [0.26] NOTE Frame B1: VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2 Frame B2: VFD037V23A/43A-2...
  • Page 18 Chapter 1 Introduction Frame C Unit: mm[inch] Frame 200.0 185.6 323.0 244.3 160.2 [7.88] [7.31] [12.73] [9.63] [6.31] [0.28] [0.28] NOTE Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2 1-11...
  • Page 19 Chapter 1 Introduction Frame D Unit: mm[inch] Frame 250.0 226.0 408.2 384.0 205.4 110.0 10.0 10.0 [9.85] [8.90] [16.07] [15.13] [8.08] [4.33] [0.39] [0.39] NOTE Frame D: VFD110V23A/43A-2, VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2 1-12...
  • Page 20 Chapter 1 Introduction Frame E Unit: mm[inch] Frame 370.0 335.0 589.0 560.0 260.0 132.5 18.0 13.0 13.0 18.0 [14.57] [13.19] [23.19] [22.05] [10.24] [5.22] [0.71] [0.51] [0.51] [0.71] 370.0 335.0 595.0 589.0 560.0 260.0 132.5 18.0 13.0 13.0 18.0 [14.57] [13.19] [23.43] [23.19]...
  • Page 21 Chapter 1 Introduction This page intentionally left blank 1-14...
  • Page 22: Chapter 2 Installation And Wiring

    The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each VFD-VE Series part number. These fuses (or equivalent) must be used on all installations where compliance with U.L. standards is a required.
  • Page 23: Wiring

    Chapter 2 Installation and Wiring 2.1 Wiring Users must connect wires according to the circuit diagrams on the following pages. Do not plug a modem or telephone line to the RS-485 communication port or permanent damage may result. The pins 1 & 2 are the power supply for the optional copy keypad KPV-CE01 only and should not be used for RS-485 communication.
  • Page 24 Chapter 2 Installation and Wiring  Figure 2 for models of VFD -VE Series (15HP/11kW and above) VF D150V23A/43A-2, VF D185V23A/43A-2, VFD 220V23A /43A-2, VFD300V43A-2, VFD370V43A-2, VF D450V43A-2, VFD300V23A-2, VF D370V23A-2, VFD550V43C-2, VF D750V43C-2 DC choke brake un it (opt ional ) (opt ion al) b rake resist or V FDB...
  • Page 25 Chapter 2 Installation and Wiring Figure 3 Wiring for SINK(NPN) mode and SOURCE(PNP) mode SINK/NPN Mode +24V Sink FWD/STOP REV/STOP Source Multi-step1 Multi-step2 Multi-step3 Factory Multi-step4 setting No Function No Function Digital Signal Common *Don't apply the mains voltage directly to above terminals.
  • Page 26 Chapter 2 Installation and Wiring  CAUTION! The wiring of main circuit and control circuit should be separated to prevent erroneous actions. Please use shield wire for the control wiring and not to expose the peeled-off net in front of the terminal.
  • Page 27: External Wiring

    Chapter 2 Installation and Wiring 2.2 External Wiring Items Explanations Power Supply Please follow the specific power Power supply requirements shown in supply Appendix A. There may be an inrush current FUSE/NFB during power up. Please check the Fuse/NFB chart of Appendix B and select the (Optional) correct fuse with rated current.
  • Page 28: Main Circuit

    Chapter 2 Installation and Wiring  2.3 Main Circuit 2.3.1 Main Circuit Connection Figure 1 for the main terminals Br ak e res istor(O pti onal) No-fuse br eak er ( NF B) +1 +2/B1 Motor R (L1 ) U (T 1) S(L2 ) V(T2 ) T(L 3)
  • Page 29 Chapter 2 Installation and Wiring Mains power terminals (R/L1, S/L2, T/L3)  Connect these terminals (R/L1, S/L2, T/L3) via a no-fuse breaker or earth leakage breaker to 3-phase AC power (some models to 1-phase AC power) for circuit protection. It is unnecessary to consider phase-sequence.
  • Page 30  Use ground leads that comply with local regulations and keep them as short as possible.  Multiple VFD-VE units can be installed in one location. All the units should be grounded directly to a common ground terminal, as shown in the figure below. Ensure there are no ground loops.
  • Page 31: Main Circuit Terminals

    Chapter 2 Installation and Wiring 2.3.2 Main Circuit Terminals Frame B Main circuit terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1, +2/B1, -, B2 Models Wire Torque Wire Type VFD007V23A-2 VFD007V43A-2 VFD015V23A-2 Stranded VFD015V43A-2 18kgf-cm 14-10 AWG copper only, (2.1-5.3mm (15.6in-lbf) VFD022V23A-2...
  • Page 32 Chapter 2 Installation and Wiring  Main circuit terminals Frame D R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1, +2, - Models Wire Torque Wire Type VFD110V23A-2 VFD110V43A-2 VFD150V43A-2 Stranded VFD150V23A-2 30kgf-cm 8-2 AWG copper only, (8.4-33.6mm (26in-lbf) VFD185V23A-2 VFD185V43A-2 R/L1 S/L2 T/L3 V/T2 W/T3...
  • Page 33: Control Terminals

    Chapter 2 Installation and Wiring 2.4 Control Terminals Circuit diagram for digital inputs (SINK current 16mA.) SINK Mode SOURCE Mode multi-input Multi-Input Terminal terminal +24V Internal Circuit Internal Circuit The Position of the Control Terminals FWD MI1 +10V +24V REV MI2 MO1 MO2 2-12...
  • Page 34 Chapter 2 Installation and Wiring  Terminal symbols and functions Factory Settings (SINK) Terminal Terminal Function Symbol ON: Connect to DCM Run in FWD direction Forward-Stop Command OFF: Stop acc. to Stop Method Run in REV direction Reverse-Stop Command OFF: Stop acc.
  • Page 35 Chapter 2 Installation and Wiring Factory Settings (SINK) Terminal Terminal Function Symbol ON: Connect to DCM +10V Potentiometer Power Supply +10VDC 20mA (variable resistor 3-5kohm) Multi-function Output Max. 48VDC 50mA Common (Photocoupler) Multi-function Output 1 Maximum 48VDC, 50mA (Photocoupler) Refer to Pr.02-13 to Pr.02-14 for programming Max: 48Vdc MO1~MO2-DCM 50mA...
  • Page 36 Chapter 2 Installation and Wiring  Factory Settings (SINK) Terminal Terminal Function Symbol ON: Connect to DCM Impedance: 18.5kΩ (voltage output) Analog output meter 1.1mΩ (current output) Output current 20mA max Resolution: max. frequency corresponds to 0-10V Range: 0 ~ 10V/0 ~ 20mA Function: Pr.03-18 0~20mA...
  • Page 37 Chapter 2 Installation and Wiring General  Keep control wiring as far as possible from the power wiring and in separate conduits to avoid interference. If necessary let them cross only at 90º angle.  The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals.
  • Page 38: Chapter 3 Digital Keypad Operation And Start Up

    Chapter 3 Digital Keypad Operation and Start Up 3.1 Digital Keypad KPV-CE01 3.1.1 Description of the Digital Keypad KPV-CE01 LED Display Display frequency, current, voltage and error, etc. KPV-CE01 Part Number EXTPU Status Display Display of driver status MODE Selection Key Press this key to view different operating values Left Key...
  • Page 39 Chapter 3 Digital Keypad Operation and Start Up Display Message Descriptions Displays the selected parameter. Displays the actual stored value of the selected parameter. External Fault. Display “End” for approximately 1 second if input has been accepted by pressing key. After a parameter value has been set, the new value is automatically stored in memory.
  • Page 40: How To Operate The Digital Keypad Kpv-Ce01

    Chapter 3 Digital Keypad Operation and Start Up 3.1.2 How to Operate the Digital Keypad KPV-CE01 Selection mode START MODE MODE MODE MODE MODE GO START NOTE: In the selection mode, press to set the parameters. To set parameters parameter set successfully parameter set error move to previous display MODE...
  • Page 41 Chapter 3 Digital Keypad Operation and Start Up To copy parameters 1 Copy parameters from the AC Motor Drive to the KPV-CE01 about 2-3 seconds It will display "End" to indicate that start blinking the first parameter is saved, then return to "rEAd0".
  • Page 42: Dimension Of The Digital Keypad

    Chapter 3 Digital Keypad Operation and Start Up 3.1.3 Dimension of the Digital Keypad Unit: mm [inch] K P V -C E O 1 R U N S T O P J O G F W D R E V E X T J O G M O D E F W D...
  • Page 43: Operation Method

    Chapter 3 Digital Keypad Operation and Start Up 3.1.5 Operation Method Refer to 3.1.2 How to operate the digital keypad KPV-CE01 and chapter 4 parameters for setting. Please choose a suitable method depending on application and operation rule. The operation is usually used as shown in the following table. Operation Command Operation Method Frequency Source...
  • Page 44: Tuning Operations

    Chapter 3 Digital Keypad Operation and Start Up 3.2 Tuning Operations 3.2.1 Flow Chart Take motor 1 as example Step 1 Basic parameters settings Reset all parameter s to factory setting Pr.00-02 Setting the related information of IM motor Pr.01- 00~01-02 Pr.05- 01~05-04 Step 2 Motor tuning If the motor and...
  • Page 45 Chapter 3 Digital Keypad Operation and Start Up Step 3 T rial run for FO CP G feedback control Selection of speed feedbac k c ar d Check if PG car d E MV-P G01X Refer to c hapter 6 is nor mal E MV-P G01O for fault c ode...
  • Page 46 Chapter 3 Digital Keypad Operation and Start Up Step 4 Iner tia estimation C onnec t the load and motor Adjust ac cel./dec el. time Pr.01- 12~01-13 Pr.11-00=2 adjus t multi-step speed If it all ows the motor MI1=1, set P r.04-00 to 1/5 of to forward/rever se rated frequency and operation running...
  • Page 47: Explanations For The Tuning Steps

    Chapter 3 Digital Keypad Operation and Start Up 3.2.2 Explanations for the Tuning Steps 3.3.2.1 Step 1 Basic parameters settings for the motor  Make sure that Pr.00-00 (identity code of the AC motor drive) corresponds with the nameplate indicated on the AC motor drive. ...
  • Page 48: Step 2

    Chapter 3 Digital Keypad Operation and Start Up Pr.05-03 0~65535 Rated Speed of Motor 1 (rpm)  NOTE: It is used to set the rated speed of the motor and needs to set according to the value indicated on the motor nameplate. Pr.05-04 2~20 Number of Motor...
  • Page 49: Step 3

    3.3.2.3 Step 3 Trial run for FOCPG feedback control  Selection for speed feedback card Please refer to Appendix B PG card for selection. Delta provides 3 PG cards, including EMV- PG01X, EMV-PG01O and EMV-PG01L, for your selection.  Encoder pulse Pr.10-00...
  • Page 50: Step 4

    Chapter 3 Digital Keypad Operation and Start Up 3.3.2.4 Step 4 Inertia estimate  Check if the load and motor are connected correctly  Adjust accel./decel. time The setting of accel./decel. time(Pr.01-12~Pr.01-13) can be lessened when the current/voltage is within specification (no fault code(over current/voltage) occurs). Pr.01-12 0.00~600.00 sec/0.00~6000.0 sec Accel Time 1...
  • Page 51 Chapter 3 Digital Keypad Operation and Start Up This page intentionally left blank. 3-14 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 52: Chapter 4 Parameters

    Chapter 4 Parameters The VFD-VE parameters are divided into 12 groups by property for easy setting. In most applications, the user can finish all parameter settings before start-up without the need for re-adjustment during operation. The 12 groups are as follows:...
  • Page 53: Summary Of Parameter Settings

    Chapter 4 Parameters 4.1 Summary of Parameter Settings : The parameter can be set during operation. Group 0 System Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting Identity Code of the AC Read-only ○ ○ ○ ○ ○ 00-00 motor drive Rated Current Display of...
  • Page 54 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 0: V/f curve determined by group 01 ○ ○ V/f Curve Selection 1: 1.5 power curve 00-11 2: Square curve Constant/Variable Torque 0: Constant Torque (150%) ○ ○ ○...
  • Page 55 Chapter 4 Parameters Group 1 Basic Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 50.00~600.00Hz 60.00/ ○ ○ ○ ○ ○ 01-00 Maximum Output Frequency 50.00 1st Output Frequency Setting 0.00~600.00Hz 60.00/ ○ ○ ○ ○ ○ 01-01 50.00 230V: 0.1V~255.0V 220.0...
  • Page 56 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 460V: 0.1V~510.0V 10.0 3rd Output Frequency Setting 0.00~600.00Hz 0.50 ○ ○ 01-39 230V: 0.1V~255.0V 5.0/ ○ ○ 3rd Output Voltage Setting 2 01-40 460V: 0.1V~510.0V 10.0 4th Output Frequency Setting 0.00~600.00Hz 0.00 ○...
  • Page 57 Chapter 4 Parameters Group 2 Digital Input/Output Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 02-00 2-wire/3-wire Operation 0: FWD/STOP, REV/STOP ○ ○ ○ ○ ○ Control 1: FWD/STOP, REV/STOP (Line Start Lockout) 2: RUN/STOP, REV/FWD 3: RUN/STOP, REV/FWD (Line Start Lockout) 4: 3-wire (momentary push button) 5: 3-wire (momentary push button and Line Start Lockout)
  • Page 58 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 43: Analog input resolution selection ○ 44: Enable initial reel diameter ○ ○ ○ ○ ○ 45: Reset initial reel diameter 1 ○ ○ ○ ○ ○ 46: Reset initial reel diameter 2 ○...
  • Page 59 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting ○ ○ 43: Motor zero-speed output (Pr.02-43) ○ ○ ○ ○ ○ 44: Max. reel diameter attained ○ ○ ○ ○ ○ 45: Empty reel diameter attained ○ ○...
  • Page 60 Chapter 4 Parameters Group 3 Analog Input/Output Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Analog Input 1 (AVI) 0: No function ○ ○ ○ ○ ○ 03-00 Analog Input 2 (ACI) 1: Frequency command (torque limit under TQR control ○...
  • Page 61 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 9: AVI ○ ○ ○ ○ ○ 10: ACI ○ ○ ○ ○ ○ 11: AUI ○ ○ ○ ○ ○ 12: q-axis current ○ ○ ○ ○ ○ 13: q-axis feedback value ○...
  • Page 62 Chapter 4 Parameters Group 4 Multi-Step Speed Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 1st Step Speed 0.00~600.00Hz 0.00 ○ ○ ○ ○ 04-00 Frequency 2nd Step Speed 0.00~600.00Hz 0.00 ○ ○ ○ ○ 04-01 Frequency 3rd Step Speed 0.00~600.00Hz 0.00 ○...
  • Page 63 Chapter 4 Parameters Group 5 Motor Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 05-00 Motor Auto Tuning 0: No function ○ 1: Rolling test 2: Static Test 3: Reserved 05-01 Full-load Current of 40-120% of drive’s rated current #.## ○...
  • Page 64 Chapter 4 Parameters Group 6 Protection Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Low Voltage Level 160.0~220.0Vdc 180.0 ○ ○ ○ ○ ○ 06-00 320.0~440.0Vdc 360.0 ○ ○ ○ ○ ○ Over-voltage Stall 0.0: Disable 06-01 Prevention 350.0~450.0Vdc 380.0 ○...
  • Page 65 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 06-21 Fifth Most Recent Fault 12: Low-voltage during deceleration (Lvd) ○ ○ ○ ○ ○ Record 13: Low-voltage during constant speed (Lvn) ○ ○ ○ ○ ○ 14: Low-voltage at stop (LvS) ○...
  • Page 66 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Electronic Thermal 30.0~600.0 sec 60.0 ○ ○ ○ ○ ○ 06-28 Characteristic for Motor 2 PTC (Positive 0: Warn and keep operation ○ ○ ○ ○ ○ 06-29 Temperature Coefficient) 1: Warn and ramp to stop Detection Selection 2: Warn and coast to stop...
  • Page 67 Chapter 4 Parameters Group 7 Special Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Software Brake Level 230V: 350.0~450.0Vdc 380.0 ○ ○ ○ ○ ○ 07-00 460V: 700.0~900.0Vdc 760.0 DC Brake Current 0~100% ○ ○ 07-01 Level DC Brake Time at 0.0~60.0 sec ○...
  • Page 68 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Source of Torque 0: Disable ○ ○ ○ 07-27 Offset 1: Analog input (Pr.03-00) 2: Torque offset setting 3: Control by external terminal (by Pr.07-29 to Pr.07- Torque Offset Setting 0.0~100.0% ○...
  • Page 69 Chapter 4 Parameters Group 8 High-function PID Parameters Factory VFPG FOCPG TQCPG Explanation Settings Setting 0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00) 2: Negative PID feedback from PG card (Pr.10-15, skip direction) Input Terminal for PID 3: Negative PID feedback from PG card (Pr.10-15) ○...
  • Page 70 Chapter 4 Parameters Factory VFPG FOCPG TQCPG Explanation Settings Setting Reserved 08-31 Proportional Gain 2 of 0.0~1000.0 50.0 ○ ○ ○ ○ 08-32 Tension PID P Integral Time 2 of Tension 0.00~500.00 sec 1.00 ○ ○ ○ ○ 08-33 PID I Reserved 08-34 PID/Line Speed Output...
  • Page 71 Chapter 4 Parameters Factory VFPG FOCPG TQCPG Explanation Settings Setting Error Treatment of 0: Warn and keep operation ○ ○ ○ ○ 08-65 Tension/Line Speed PID 1: Warn and coast to stop Feedback 2: Warn and ramp to stop Upper Limit of Tension PID 0.0~100.0% 100.0 ○...
  • Page 72 Chapter 4 Parameters Group 9 Communication Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Communication 1~254 ○ ○ ○ ○ ○ 09-00 Address COM1 Transmission 4.8~115.2Kbps ○ ○ ○ ○ ○ 09-01 Speed COM1 Transmission 0: Warn and keep operation ○...
  • Page 73 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Block Transfer 10 0~65535 ○ ○ ○ ○ ○ 09-20 Multi-function Output 0~65535 Read- ○ ○ ○ ○ ○ 09-21 Status only Display Digital Value 0~4095 Read- ○ ○ ○...
  • Page 74 Chapter 4 Parameters Group 10 Speed Feedback Control Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 10-00 Encoder Pulse 1~20000 ○ ○ ○ 10-01 Encoder Input Type 0: Disable ○ ○ ○ Setting 1: Phase A leads in a forward run command and phase B leads in a reverse run command 2: Phase B leads in a forward run command and phase A leads in a reverse run command...
  • Page 75 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 0~40 ○ ○ ○ P Gain of Zero Speed 10-21 0.000~10.000 sec 0.100 ○ ○ ○ I Gain of Zero Speed 10-22 Feed Forward Gain of 0~100 ○ ○ 10-23 Deceleration Time for 0.00~600.00 sec/00~6000.0 sec...
  • Page 76 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 11-30 Reserved 11-40 4-25...
  • Page 77: Version Differences

    Chapter 4 Parameters 4.2 Version Differences 4.2.1 Version 2.02 New or update parameter groups are: Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 6: Protection Parameters Group 8: High-function PID Parameters Group 10: Speed Feedback Control Parameters Version 2.02 Group 2 Digital Input/Output Parameters New settings are marked in bold.
  • Page 78 Chapter 4 Parameters Group 3 Analog Input/Output Parameters In version 2.02, the parameters are from Pr.03-00 to Pr.03-20. The settings for Pr.03-00 to Pr.03-02 are from 0 to 10 Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting Analog Input 1 (AVI) 2: torque command (torque limit under ○...
  • Page 79 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 17: Heat sink over-heat (oH2)(for 40HP above) 18: TH1 open loop error (tH1o) 19: TH2 open loop error (tH2o) 20: Fan error signal output 21: over-load (oL) (150% 1Min) 22: Motor 1 over-load (EoL1) 23: Motor 2 over-load (EoL2) 24: Motor PTC overheat (oH3)
  • Page 80: Version 2.04

    Chapter 4 Parameters Group 11 Advanced Parameters In version 2.02, the parameters are from Pr.11-00 to Pr.11-30. Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 0.0~320.0 60.0 Level of Phase-loss ○ ○ ○ ○ ○ 11-09 Reserved 11-10 11-18 Reserved 11-28 Accumulative Operation Time of Phase-...
  • Page 81 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 02-00 2-wire/3-wire Operation 0: FWD/STOP, REV/STOP ○ ○ ○ ○ ○ Control 1: FWD/STOP, REV/STOP (Line Start Lockout) 2: RUN/STOP, REV/FWD 3: RUN/STOP, REV/FWD (Line Start Lockout) 4: 3-wire (momentary push button) 5: 3-wire (momentary push button and Line Start Lockout) 02-01...
  • Page 82 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 45: Reset initial reel diameter 0 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 46: Reset initial reel diameter 1 47: Reset PID control integration of tension ○...
  • Page 83 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting Zero-speed Level of ○ ○ ○ ○ ○ 02-43 0~65535 rpm Motor Group 3 Analog Input/Output Parameters New settings 11~16 for Pr.03-00~Pr.03-02 and new parameters 03-21~03-26. Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting...
  • Page 84 Chapter 4 Parameters Group 5 Motor Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 05-00 Motor Auto Tuning 0: No function ○ ○ ○ 1: Rolling test 2: Static Test 3: Reserved 05-01 Full-load Current of 40-100% #.## ○ ○...
  • Page 85 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 42: PG feedback error (PGF1) ○ ○ ○ 43: PG feedback loss (PGF2) ○ ○ ○ 44: PG feedback stall (PGF3) ○ ○ 45: PG slip error (PGF4) ○...
  • Page 86 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting Mechanical Gear Ratio 1-65535 ○ ○ ○ ○ ○ 08-24 Source of the Tension 0: Parameter setting (Pr.08-26) 08-25 ○ ○ ○ ○ ○ Command/Line Speed 1: RS-485 communication setting (Pr.08-26) 2: Analog input (Pr.
  • Page 87 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 2: In unwind mode, rewind in reverse direction ○ ○ ○ ○ ○ Switch Level for Smart 0.0~100.0% (according to Pr.08-26) 15.0 08-56 Start and PID function ○ ○...
  • Page 88 Chapter 4 Parameters Group 9 Communication Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting Multi-function Output 0~65535 Read- ○ ○ ○ ○ ○ 09-21 Status only AFM2 Status 0~4095 Read- ○ ○ ○ ○ ○ 09-22 only AFM3 Status 0~4095 Read- ○...
  • Page 89: Version 2.05

    Chapter 4 Parameters 4.2.3 Version 2.05 New or update parameter groups are: Group 0 System Parameters Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 5: Motor Parameters Group 6: Protection Parameters Group 7: Special Parameters Group 8: High-function PID Parameters Group 9: Communication Parameters Group 10: Speed Feedback Control Parameters Version 2.05...
  • Page 90 Chapter 4 Parameters Group 2 Digital Input/Output Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 02-01 Multi-Function Input 0: no function ○ ○ ○ ○ ○ Command 1 (MI1) 1: multi-step speed command 1/multi-step position ○ ○ ○ ○...
  • Page 91 Chapter 4 Parameters Factory VF VFPG SVC FOCPG TQCPG Explanation Settings Setting 48: Mechanical gear ratio switch ○ ○ ○ ○ ○ ○ ○ ○ 49: Enable Drive 50: Reserved Multi-function Output 1 0: No function ○ ○ ○ ○ ○...
  • Page 92 Chapter 4 Parameters Group 3 Analog Input/Output Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 0: Output frequency (Hz) ○ ○ ○ ○ ○ Analog Output 1 03-18 1: Frequency command (Hz) ○ ○ ○ ○ ○ 2: Motor speed (Hz) ○...
  • Page 93 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 05-21 0~6553.5mH Stator Inductance(Lx) ○ ○ ○ of Motor 2 Group 6 Protection Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Over-current Stall ○ ○ ○ 00~250% (100%: drive’s rated current) 06-03 Prevention during Acceleration...
  • Page 94 Chapter 4 Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 45: PG slip error (PGF4) ○ ○ 46: PG ref input error (PGr1) ○ ○ ○ ○ ○ 47: PG ref loss (PGr2) ○ ○ ○ ○ ○ 48: Analog current input loss (ACE) ○...
  • Page 95 Chapter 4 Parameters Group 8 High-function PID Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting 0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00) 2: Negative PID feedback from PG card (Pr.10-15, skip direction) Input Terminal for PID 3: Negative PID feedback from PG card (Pr.10-15) ○...
  • Page 96 Chapter 4 Parameters Group 10 Speed Feedback Control Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting Encoder Feedback 0: Warn and keep operation ○ ○ ○ 10-02 Fault Treatment 1: Warn and ramp to stop 2: Warn and coast to stop Detection Time for 0.00~10.0 sec ○...
  • Page 97 Chapter 4 Parameters Group 11 Advanced Parameters Factory VFPG SVC FOCPG TQCPG Explanation Settings Setting ○ ○ bit 0: Auto tuning for ASR and APR bit 1: Inertia estimate (only for FOCPG mode) System Control bit 2: Zero Servo 11-00 bit 3: Reserved Speed Feed Forward 0~100%...
  • Page 98: Description Of Parameter Settings

    Chapter 4 Parameters 4.3 Description of Parameter Settings : This parameter can be set during operation. Group 0 User Parameters Identity Code of the AC Motor Drive 00-00 Factory setting: ## Control VFPG FOCPG TQCPG mode Settings Read Only Rated Current Display of the AC Motor Drive 00-01 Factory setting: ## Control...
  • Page 99 Chapter 4 Parameters Parameter Reset 00-02 Factory setting: 0 Control VFPG FOCPG TQCPG mode Settings No Function Read Only Enable Group 11 Parameters Setting Keypad Lock All parameters are reset to factory settings (50Hz, 220V/380V) 10 All parameters are reset to factory settings (60Hz, 220V/440V) ...
  • Page 100 Chapter 4 Parameters Content of Multi-Function function Display 00-04 Factory setting: 0 Control VFPG FOCPG TQCPG mode Settings 0 Display the output current in A supplied to the motor Display the counter value which counts the number of pulses on TRG terminal (c) Display actual output frequency (H) with PG feedback/ Display actual electric output frequency without PG feedback.
  • Page 101 Chapter 4 Parameters Content of Multi-Function function Display 00-04 Display digital output status ON/OFF (Pr.02-15) (o) (refer to NOTE 4) Display multi-step speed (S) The corresponding CPU pin status of digital input (i.) (refer to NOTE 3) The corresponding CPU pin status of digital output (o.) (refer to NOTE 4) Number of actual motor revolution (PG1 of PG card).
  • Page 102 Chapter 4 Parameters Terminal MI14 MI13 MI12 MI11 MI10 MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD Status If REV, MI1 and MI6 are ON, the value is 0000 0000 1000 0110 in binary and 0086H in HEX. When Pr.00-04 is set to “16”...
  • Page 103 Chapter 4 Parameters 30.0 (a decimal point). Software Version 00-06 Factory setting: Read Only Control VFPG FOCPG TQCPG mode Settings Read Only Display #.## Password Input Unit: 1 00-07 Factory setting: 00 Control VFPG FOCPG TQCPG mode Settings 1 to 9998 and 10000 to 65535 Display 00~02 (times of wrong password) ...
  • Page 104 Chapter 4 Parameters into Pr. 00-07. The password consists of min. 2 digits and max. 5 digits.  How to make the password valid again after decoding by Pr.00-07: Method 1: Re-input original password into Pr.00-08 (Or you can enter a new password if you want to use a changed or new one).
  • Page 105 Chapter 4 Parameters Sensorless vector control (SVC) FOC vector control + Encoder (FOCPG) Torque control + Encoder (TQCPG)  This parameter determines the control method of the AC motor drive: Setting 0: user can design V/f ratio by requirement and control multiple motors simultaneously.
  • Page 106 Chapter 4 Parameters  Position control diagram position 11- 17 10- 23 command speed Electrical gear command 10-17 10-18 11- 00 bit 0=0 11- 18 position 11-00 bit 0=1 feedback 11- 11  When Pr.00-10 is set to 4, TQCPG control diagram is shown as follows. no offset b y an al og in pu t ( Pr.0 3- 00 ) tor qu e o ffset se ttin g ( Pr.
  • Page 107 Chapter 4 Parameters  When setting to 1 or 2, the settings of the 2 voltage/frequency and the 3 voltage/frequency are invalid. 01-02 voltage% 1.5 Power curve Square curv e  Constant/Variable Torque Selection 00-12 Factory setting: 0 Control VFPG FOCPG mode Settings...
  • Page 108 Chapter 4 Parameters Frequency 01- 00 Max. Frequency When Pr.00-13 is set to 0. When Pr.00-13 is set to 3. Min. Frequency 01-05 Time decel. time accel. time 01-12 01-14 01-13 01-15 01-18 01-16 01-17 01-19 Accel./Decel. Time Time Unit for Acceleration/Deceleration and S Curve 00-14 Factory setting: 0 Control...
  • Page 109 Chapter 4 Parameters  From the table, we see that the PWM carrier frequency has a significant influence on the electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise. Auto Voltage Regulation (AVR) Function 00-18 Factory setting: 0 Control VFPG FOCPG TQCPG...
  • Page 110 Chapter 4 Parameters Output Voltage 100% The maximum output voltage reduction is 25%. Frequency Auto Energy-saving Operation  Source of the Master Frequency Command 00-20 Factory setting: 0 Control VFPG FOCPG mode Settings Digital keypad (KPV-CE01) RS-485 serial communication External analog input (Pr. 03-00) External UP/DOWN terminal Pulse input without direction command (Pr.10-15 without direction) Pulse input with direction command (Pr.10-15)
  • Page 111 Chapter 4 Parameters  The parameter determines how the motor is stopped when the AC motor drive receives a valid stop command. Output Output Frequency Frequency Time Time Free running to stop Operation Operation Command Command STOP STOP Ramp to stop: the AC motor drive decelerates from the maximum output frequency (Pr. 01- 00) to minimum output frequency (Pr.
  • Page 112 Chapter 4 Parameters Group 1 Basic Parameters Unit: 0.01 Maximum Output Frequency 01-00 Factory setting: 60.00/50.00 Control VFPG FOCPG TQCPG mode Settings 50.0 to 600.00Hz  This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC motor drive frequency command sources (analog inputs 0 to +10V, 4 to 20mA and - 10V to +10V) are scaled to correspond to the output frequency range.
  • Page 113 Chapter 4 Parameters 2nd Output Frequency Setting 1 Unit: 0.01 01-03 Factory setting: 0.50 Control VFPG mode Settings 0.00~600.00Hz 2nd Output Voltage Setting 1 Unit: 0.1 01-04 Control VFPG mode Settings 230V series 0.1 to 255.0V Factory Setting: 5.0 460V series 0.1 to 510.0V Factory Setting: 10.0 2nd Output Frequency Setting 2...
  • Page 114 Chapter 4 Parameters 4th Output Voltage Setting 1 Unit: 0.1 01-08 Control VFPG mode Settings 230V series 0.1 to 255.0V Factory Setting: 0.0 460V series 0.1 to 510.0V Factory Setting: 0.0 4th Output Frequency Setting 2 Unit: 0.01 01-41 Factory Setting: 0.00 Control VFPG FOCPG TQCPG...
  • Page 115 Chapter 4 Parameters Start Frequency Unit: 0.01 01-09 Factory Setting: 0.50 Control VFPG FOCPG mode Settings 0.00~600.00Hz  When start frequency is higher than the min. output frequency, drives’ output will be from start frequency to the setting frequency. Please refer to the following diagram for details.
  • Page 116 Chapter 4 Parameters F cmd>Fmi n by Pr.01- 34 Y ES Y ES fstart=F min F low= 0 H=Fc md F star t>Fmin F cmd Y ES F min fstart=F star t F star t Time operation after start-up F low= 0 F cmd>Fl ow Y ES F cmd<Fmi n...
  • Page 117 Chapter 4 Parameters setting is higher than min. frequency, it will run with lower limit frequency. The upper limit frequency should be set to be higher than the lower limit frequency. Voltage Output Frequency Output Frequency 1st Output Upper Limit 01-10 01-11 Lower Limit...
  • Page 118 Chapter 4 Parameters  The Acceleration/Deceleration Time 1, 2, 3, 4 are selected according to the Multi- function Input Terminals settings. See Pr.02-01 to Pr.02-30 for details.  When enabling torque limit and stall prevention function, actual accel./decel. time will longer than the above action time.
  • Page 119 Chapter 4 Parameters Frequency 1st Acceleration Time 1st Deceleration Time 01-23 1st/4th Acceleration /Deceleration 4th Deceleration 4th Acceleration Time Freq. Time 1st/4th Acceleration/Deceleration Switching  S-curve for Acceleration Departure Time 1 Unit: 0.1/0.01 01-24  S-curve for Acceleration Arrival Time 2 Unit: 0.1/0.01 01-25 ...
  • Page 120 Chapter 4 Parameters Skip Frequency 2 (lower limit) Unit: 0.01 01-31 Skip Frequency 3 (upper limit) Unit: 0.01 01-32 Skip Frequency 3 (lower limit) Unit: 0.01 01-33 Factory Setting: 0.00 Control VFPG FOCPG mode Settings 0.00~600.00Hz  These parameters are used to set the skip frequency of the AC drive. The skip frequencies are useful when a motor has vibration at a specific frequency bandwidth.
  • Page 121 Chapter 4 Parameters  In FOCPG mode, when Pr.01-34 is set to 2, it will act according Pr.01-34 setting. fout 01-34=1 01-34=2 01-34=0 fmin 01-07 frequency command frequency command 4-70...
  • Page 122 0, 1 FWD:("OPEN":STO P) 2-wire operation control (1) FWD/STOP ("CLOSE":FWD ) FWD/STOP REV/STOP REV:("O PEN": STOP) ("CLOSE": RE V) REV/STOP VFD-VE 2, 3 FWD:("O PEN":STO P) 2-wire operation control (2) RUN/STOP ("CLOSE":RUN) RUN/STOP REV:( "OP EN": FWD) FWD/REV ("CLOSE": REV)
  • Page 123 Chapter 4 Parameters Multi-Function Input Command 4 (MI4) 02-04 Factory Setting: 4 Multi-Function Input Command 5 (MI5) 02-05 Factory Setting: 0 Multi-Function Input Command 6 (MI6) 02-06 Factory Setting: 0 Multi-Function Input Command 7 (MI7) 02-23 Factory Setting: 0 Multi-Function Input Command 8 (MI8) 02-24 Factory Setting: 0 Multi-Function Input Command 9 (MI9)
  • Page 124 Chapter 4 Parameters Control Mode Settings VFPG FOCPG TQCPG 13: cancel the setting of the optimal ○ ○ ○ ○ acceleration/deceleration time 14: switch between drive settings 1 and 2 ○ ○ ○ ○ 15: operation speed command form AVI ○...
  • Page 125 Chapter 4 Parameters status of bit 8-15 of Pr.02-10 to ON or OFF by KPV-CE01 or communication. Summary of function settings (Take the normally open contact for example, ON: contact is closed, OFF: contact is open) Settings Functions Descriptions No Function Multi-step speed command 1/multi-step position command 1...
  • Page 126 Chapter 4 Parameters Settings Functions Descriptions ON is for linear accel./decel. Switch between drive When the contact is ON: use the motor 2 parameters. OFF: use settings 1 and 2 the motor 1 parameters. When the contact is ON, the source of the frequency will force to Operation speed be AVI.
  • Page 127 Chapter 4 Parameters Settings Functions Descriptions RU N/STOP co mmand Mul ti- func ti on i np ut ter min al is set to 26 (to rqu e/spe ed mode sw itch ) speed limit sp eed speed limit sp eed 03 -0 0~03=1 command (AVI/AUI/ACI i s...
  • Page 128 Chapter 4 Parameters Settings Functions Descriptions position mode speed mode speed mode MI=d35 MI=d34 MI=d1 MI=d2 MI=d3 MI=d4 output frequency 04-11 04-27 04-26 10-19 12th step multi- multi- position speed position position (Home) frequency position mode speed mode MI=d34 MI=d35 MI=d1 MI=d2 MI=d3...
  • Page 129 Chapter 4 Parameters Settings Functions Descriptions 10-24 Output frequency feedback 10-19 10-00 10-01 MI=d35 MO=d39 Time Output frequency feedback 10-19 10-00 10-01 MI=d35 MO=d39 Time When the contact is ON, it will select the corresponding multi- Enable multi-step position by the ON/OFF status of multi-function inputs 1-4 and position learning function written the current motor position into the corresponding multi- (valid at stop)
  • Page 130 Chapter 4 Parameters Settings Functions Descriptions R un/S top 1010 =10 1011 =11 cor responds to cor responds Pr.04- 24 to Pr.04-25 MI=d1 MI=d2 MI=d3 MI=d4 MI=d36 Wri ting the motor posi ti on Wri ting the motor posi ti on into the P r.04-24 into the P r.04-25 When Pr.00-20 is set to 4 or 5 and this contact is ON, the input...
  • Page 131 PG position 11 12 co ntrol point Serial position input Pr.10 -19 Clock Rea dy for t ra nsmission main shaft VFD-VE Dat a test example angle En cod er b1 0 40 96 36 0 40 95...
  • Page 132 Chapter 4 Parameters Settings Functions Descriptions Mechanical Gear Ratio When this contact is ON, the mechanical gear ratio switch will Switch be the second group A2/B2 (refer to Pr.10-29 and Pr.10-30). When this contact is ON, the output of drive will stop. MI=d49 Ti me Start r unni ng...
  • Page 133 Chapter 4 Parameters  These settings are used when multi-function input terminals are set to 19/20. Digital Input Response Time Unit: 0.001 02-09 Factory setting: 0.005 Control VFPG FOCPG TQCPG mode Settings 0.001~ 30.000 sec  This parameter is used for digital input terminal signal delay and confirmation. The delay time is confirmation time to prevent some uncertain interferences that would result in error (except for the counter input) in the input of the digital terminals (FWD, REV and MI1~6).
  • Page 134 Chapter 4 Parameters  Multi-function Output 4 (MO2) 02-14 Factory Setting: 0  Multi-function Output 5 (MO3) (need to use with EMV-APP01) 02-35 Factory Setting: 0 Multi-function Output 5 6 (MO4) (need to use with EMV-APP01) 02-36 Factory Setting: 0 ...
  • Page 135 Chapter 4 Parameters Control Mode Settings VFPG FOCPG TQCPG 20: Warning output ○ ○ ○ ○ ○ 21: Over voltage warning ○ ○ ○ ○ ○ 22: Over-current stall prevention warning ○ ○ ○ 23: Over-voltage stall prevention warning ○ ○...
  • Page 136 Chapter 4 Parameters Settings Functions Descriptions Active when detecting over-torque. Refer to Pr.06-06 (over- Over Torque (OT1) torque detection selection-OT1), Pr.06-07 (over-torque (Pr.06-06~06-08) detection level-OT1) and Pr.06-08 (over-torque detection time- OT1). Active when detecting over-torque. Refer to Pr.06-09 (over- Over Torque (OT2) torque detection selection-OT2), Pr.06-10 (over-torque (Pr.06-09~06-11) detection level-OT2) and Pr.06-11 (over-torque detection time-...
  • Page 137 Chapter 4 Parameters Settings Functions Descriptions Operation Mode Active when the operation command is controlled by external Indication terminal. Forward Command Active when the operation direction is forward. Reverse Command Active when the operation direction is reverse. Output when Current >= Active when current is >= Pr.02-32.
  • Page 138 Chapter 4 Parameters Settings Functions Descriptions User can set any three multi-function input terminals to 41. The current position action status of these three terminals will be outputted. Example: if setting Pr.02-11, Pr.02-12 and Pr.02-13 Multi-position Attained to 41 and only the multi-position of the second point has been done.
  • Page 139 Chapter 4 Parameters Example of crane function Ou tp u t Fre q u e n cy Fre q . co m m a n d <0 2 -3 3 o r o u tp u t cu rre n t <0 2 -3 2 Fre q .
  • Page 140 Chapter 4 Parameters  Bit setting bit3 bit2 bit1 bit0 Pr02-15  Terminal Count Value Unit:1 02-16 Factory setting: 0 Control VFPG FOCPG TQCPG mode Settings 0 ~ 65535  The counter trigger can be set by the multi-function terminal MI6 (set Pr.02-06 to 23). Upon completion of counting, the specified output terminal will be activated (Pr.02-11 to Pr.02-14 is set to 17).
  • Page 141 Chapter 4 Parameters Display value [00-04=01] [02-06=23] Counter Trigger The width of trigger signal (output signal) Preliminary Counter Value 02-13=18 02-17=3 (Pr.02-11 ~Pr.02-14) Terminal Counter Value 02-14=17 02-16=5  Digital Output Gain Unit:1 02-18 Factory setting: 1 Control VFPG FOCPG TQCPG mode Settings 1 ~ 40...
  • Page 142 Chapter 4 Parameters Fcmd=60Hz 42Hz 02-21=40Hz 40Hz 02-22=2Hz 38Hz 12Hz 02-19=10Hz 10Hz 02-20=2Hz 02-11~14=3 02-11~14=4 Brake Delay Time Unit:0.001 02-31 Factory setting: 0.000 Control VFPG FOCPG TQCPG mode Settings 0.000~65.000 Sec  When the AC motor drive runs after Pr.02-31 delay time, the corresponding multi- function output terminal (12: mechanical brake release) will be ON.
  • Page 143 Chapter 4 Parameters  If this parameter is used without DC brake, it will be invalid. Refer to the following operation timing. zer o zer o speed speed frequency command output frequency STOP RUN/ST OP Multi-function output (mec hanic al brak e release) Pr.02- 11 to 02- 14= 12 brake...
  • Page 144 Chapter 4 Parameters  External Operation Control Selection after Reset Unit:1 02-34 Factory setting: 0 Control VFPG FOCPG TQCPG mode Settings 0: Disable 1: Drive runs if run command exists after reset  After clearing fault once a fault is detected and the external terminal for RUN keeps ON, the drive can run after pressing RESET key.
  • Page 145 Chapter 4 Parameters Group 3 Analog Input/Output Parameters Analog Input 1 (AVI) 03-00 Factory Setting: 1 Analog Input 2 (ACI) 03-01 Factory Setting: 0 Analog Input 3 (AUI) 03-02 Factory Setting: 0 Control Mode Settings VFPG FOCPG TQCPG 0: No function ○...
  • Page 146 Chapter 4 Parameters Positive torque 03-00~02=7 03-00~02=9 Positive torque limit Regenerative torque limit 03-00~02=10 Positive/negative torque limit Reverse Forward 03-00~02=10 03-00~02=9 Positive/negative torque limit Regenerative torque limit 03-00~02=8 Negative torque limit Negative Torque Analog Input Bias 1 (AVI) Unit: 0.1 03-03 Factory setting: 0 Control...
  • Page 147 Chapter 4 Parameters The absolute value of the bias voltage while serving as the center Serve bias as the center  In a noisy environment, it is advantageous to use negative bias to provide a noise margin. It is recommended NOT to use less than 1V to set the operation frequency. 03-00 03-02 03-09~03-11 gain is positive...
  • Page 148 Chapter 4 Parameters  These input delays can be used to filter noisy analog signal.  Addition Function of the Analog Input 03-16 Factory setting: 0 Control VFPG FOCPG TQCPG mode Settings Disable (AVI, ACI, AUI) Enable  When Pr.03-16 is set to 0 and the analog input setting is the same, the priority for AVI, ACI and AUI are AVI>ACI>AUI.
  • Page 149 Chapter 4 Parameters Settings Functions Descriptions Frequency command Max. frequency Pr.01-00 is regarded as 100%. (Hz) Motor speed (Hz) 600Hz is regarded as 100% Output current (rms) (2.5 X rated current) is regarded as 100% Output voltage (2 X rated voltage) is regarded as 100% DC Bus Voltage 450V (900V)=100% Power factor...
  • Page 150 Chapter 4 Parameters  Gain for Analog Output 1 Unit: 0.1 03-19  Gain for Analog Output 2 (need to be used with EMV- Unit: 0.1 03-22 APP01)  Gain for Analog Output 3 (need to be used with EMV- Unit: 0.1 03-25 APP01)
  • Page 151 Chapter 4 Parameters Group 4 Multi-Step Speed Parameters 1st Step Speed Frequency Unit: 0.01 04-00 2nd Step Speed Frequency Unit: 0.01 04-01 3rd Step Speed Frequency Unit: 0.01 04-02 4th Step Speed Frequency Unit: 0.01 04-03 5th Step Speed Frequency Unit: 0.01 04-04 6th Step Speed Frequency...
  • Page 152 Chapter 4 Parameters Factory setting: 0 Control VFPG FOCPG mode Settings 0 to 65535  Please refer to the explanation of Pr.02-00 to Pr.02-06. Pr.10-19 setting Master frequency 04-15 multi-position 1 04-00 1 step speed frequency 04-16 multi-position2 04-01 2 step speed frequency 04-17 multi-position 3 04-02 3...
  • Page 153 Chapter 4 Parameters Group 5 Motor Parameters Motor Auto Tuning 05-00 Factory setting: 0 Control mode Settings No function Rolling test Static Test Reserved  Starting auto tuning by pressing RUN key and it will write the measure value into Pr.05- 05 to Pr.05-09 for motor 1 and Pr.05-17 to Pr.05-21 for motor 2.
  • Page 154 Chapter 4 Parameters NOTE In torque/vector control mode, it is not recommended to have motors run in parallel. It is not recommended to use torque/vector control mode if motor rated power exceeds the rated power of the AC motor drive. When auto-tuning 2 motors, it needs to set multi-function input terminals or change Pr.05-10 for motor 1/motor 2 selection.
  • Page 155 Chapter 4 Parameters No-load Current of Motor 1 (A) Unit: Amp 05-05 Factory setting: #.## Control VFPG FOCPG TQCPG mode Settings 0 to factory setting of Pr.05-01  The factory setting is 40% X rated current. Stator Resistance(Rs) of Motor 1 Unit: 0.001 05-06 Rotor Resistance(Rr) of Motor 1...
  • Page 156 Chapter 4 Parameters  When Pr.05-12 is set to 1, the drive will select by Pr.05-11 setting and current motor frequency to switch motor to Y-connection or connection.  AT the same time, it will also affect motor parameters (Pr.05-01 to 05-10/Pr.05-13 to Pr.05-21). ...
  • Page 157 Chapter 4 Parameters free run status output frequency Y-connection output Pr.02-11~14=31 Y-connection confirmation input Pr.02-01~06=29 △-connection output Pr.02-11~14=32 △-connection confirmation input Pr.02-01~06=30 switch error △ frequency 2 seconds delay time Pr.05-30 Full-load Current of Motor 2(A) Unit: Amp 05-13 Factory setting: #.## Control VFPG FOCPG TQCPG...
  • Page 158 Chapter 4 Parameters Number of Motor Poles 2 05-16 Factory setting: 4 Control VFPG FOCPG TQCPG mode Settings 2 to 20  It is used to set the number of motor poles (must be an even number). No-load Current of Motor 2 Unit: Amp 05-17 Factory setting: #.##...
  • Page 159 Chapter 4 Parameters  Torque Compensation Gain Unit: 1 05-24 Factory setting: 0 Control VFPG mode Settings 0 to10  This parameter may be set so that the AC motor drive will increase its voltage output to obtain a higher torque. Only to be used for SVC control mode. ...
  • Page 160 Chapter 4 Parameters Over Slip Treatment 05-28 Factory setting: 0 Control VFPG FOCPG mode Settings Warn and keep operation Warn and ramp to stop Warn and coast to stop  Pr.05-26 to Pr.05-28 are used to set allowable slip level/time and over slip treatment when the drive is running.
  • Page 161 Chapter 4 Parameters Group 6 Protection Parameters Low Voltage Level Unit: 0.1 06-00 Control VFPG FOCPG TQCPG mode Settings 230V series 160.0~220.0Vdc Factory Setting: 180.0 460V series 320.0~440.0Vdc Factory Setting: 360.0  It is used to set the Lv level. input voltage 30V(60V) Pr.
  • Page 162 Chapter 4 Parameters Phase-loss Protection 06-02 Factory Setting: 0 Control VFPG FOCPG TQCPG mode Settings Warn and keep operation Warn and ramp to stop Warn and coast to stop  It is used to set the phase-loss treatment. The phase-loss will effect driver’s control characteristic and life.
  • Page 163 Chapter 4 Parameters Over-Current Stall Prevention during Operation, output Over-Current frequency decrease Detection Level Output Current 06-04 Output Frequency Time over-current stall prevention during operation Accel./Decel. Time Selection of Stall Prevention at Constant Speed 06-05 Factory Setting: 0 Control VFPG mode Settings by current accel/decel.
  • Page 164 Chapter 4 Parameters  When Pr.06-06 and Pr.06-09 are set to 2 or 4, it will display a warning message and will have a abnormal record. Over-torque Detection Level (OT1) Unit: 1 06-07 Factory Setting: 150 Control VFPG FOCPG TQCPG mode Settings 10 to 250% (100%: drive’s rated current)
  • Page 165 Chapter 4 Parameters  Current Limit Unit: 1 06-12 Factory Setting: 150 Control FOCPG TQCPG mode Settings 0 to 250% (100%: drive’s rated current)  It is used to set the current limit.  Electronic Thermal Relay Selection (Motor 1) 06-13 Factory Setting: 2 Control...
  • Page 166 Chapter 4 Parameters Operation time(min) 60Hz or more 50Hz 10Hz Load factor (%) 0 20 40 60 80100120140160180200  Heat Sink Over-heat (OH) Warning Unit: 0.1 06-15 Factory Setting: 85.0 Control VFPG FOCPG TQCPG mode Settings 0.0 to 110.0  Stall Prevention Limit Level Unit: 1 06-16 Factory Setting: 50...
  • Page 167 Chapter 4 Parameters Control Mode Settings VFPG FOCPG TQCPG 5: IGBT short-circuit (occ) ○ ○ ○ ○ ○ 6: Over-curent at stop (ocS) ○ ○ ○ ○ ○ 7: Over-voltage during acceleration (ovA) ○ ○ ○ ○ ○ 8: Over-voltage during deceleration (ovd) ○...
  • Page 168 Chapter 4 Parameters Control Mode Settings VFPG FOCPG TQCPG 56: Communication error (cE3) ○ ○ ○ ○ ○ 57: Communication error (cE4) ○ ○ ○ ○ ○ 58: Communication Time-out (cE10) ○ ○ ○ ○ ○ 59: PU time-out (cP10) ○...
  • Page 169 Chapter 4 Parameters Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt. 5: IGBT short-circuit (occ) ● 6: Over-curent at stop (ocS) ● 7: Over-voltage during acceleration ● (ovA) 8: Over-voltage during deceleration ● (ovd) 9: Over-voltage during constant ●...
  • Page 170 Chapter 4 Parameters Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt. 26: over-torque 1 (ot1) ● 27: over-torque 1 (ot2) ● 28: Reserved 29: Reserved 30: Memory write-in error (cF1) ● 31: Memory read-out error (cF2) ● 32: Isum current detection error ●...
  • Page 171 Chapter 4 Parameters Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt. 49: External fault input (EF) ● 50: Emergency stop (EF1) ● 51: External Base Block (B.B.) ● 52: Password error (PcodE) ● 53: Reserved 54: Communication error (cE1) ●...
  • Page 172 Chapter 4 Parameters PTC Level Unit: 0.1 06-30 Factory Setting: 50.0 Control VFPG FOCPG TQCPG mode Settings 0.0 to 100.0%  It is used to set the PTC level, and the corresponding value for 100% is max. analog input value. ...
  • Page 173 Chapter 4 Parameters Group 7 Special Parameters  Software Brake Level Unit: 0.1 07-00 Control VFPG FOCPG TQCPG mode Settings 230V series 350.0~450.0Vdc Factory Setting: 380.0 460V series 700.0~900.0Vdc Factory Setting: 760.0  This parameter sets the DC-bus voltage at which the brake chopper is activated. ...
  • Page 174 Chapter 4 Parameters Output frequency DC Braking Time during Stopping 01-09 Start-point for Minimum DC braking output time during frequency stopping Run/Stop Time DC Braking Time  DC Brake at Start-up is used for loads that may move before the AC drive starts, such as fans and pumps.
  • Page 175 Chapter 4 Parameters Maximum Allowable Power Loss Time Unit: 0.1 07-07 Factory Setting: 2.0 Control VFPG FOCPG TQCPG mode Settings 0.1 to 5.0 sec  If the duration of a power loss is less than this parameter setting, the AC motor drive will resume operation.
  • Page 176 Chapter 4 Parameters Output frequency Input B.B. signal Stop output voltage Disable B.B. signal Output voltage Waiting time 08.07 output current A Speed Search 07-09 Current Limit for Speed Search Speed Synchronization speed detection Time FWD Run B.B. B.B. Search with minimum output frequency upward timing chart Input B.B.
  • Page 177 Chapter 4 Parameters Base Block Speed Search 07-10 Factory Setting: 0 Control VFPG FOCPG TQCPG mode Settings Stop operation Speed search starts with last frequency command Speed search starts with minimum output frequency  This parameter determines the AC motor drive restart method after External Base Block is enabled.
  • Page 178 Chapter 4 Parameters search will start from the speed that is detected by the encoder and accelerate quickly to the commanded frequency. The output current is set by the Pr.07-09.  In PG control mode, the AC motor drive will execute the speed search function automatically by the PG speed when this setting isn’t set to 0.
  • Page 179 Chapter 4 Parameters DC BUS voltage The level for DEB return time it doesn't need (Lv=+30V+58V) multi-function terminals The level for soft start relay to be ON (Lv+30) Lv level Soft start relay at power side DEB function is activated Output frequency Pr.07-13 Decel.
  • Page 180 Chapter 4 Parameters  Dwell Frequency at Accel. Unit: 0.01 07-16 Factory Setting: 0.00 Control VFPG FOCPG mode Settings 0.00 to 600.00 Hz  Dwell Time at Decel. Unit: 0.01 07-17 Factory Setting: 0.00 Control VFPG FOCPG mode Settings 0.00 to 600.00 sec ...
  • Page 181 Chapter 4 Parameters  Torque Command Unit: 0.1 07-20 Factory Setting: 0.0 Control TQCPG mode Settings -100.0 to 100.0% (Pr. 07-22 setting=100%)  This parameter is torque command. When Pr.07-22 is 250% and Pr.07-20 is 100%, the actual torque command = 250%X100% X motor rated torque. ...
  • Page 182 Chapter 4 Parameters Speed Limit Selection 07-24 Factory Setting: 0 Control TQCPG mode Settings By Pr.07-25 and Pr.07-26 Frequency command source (Pr.00-20)  The function of speed limit: In the torque control mode (TQCPG), when the torque command is larger than the load, it will be changed to speed control mode while the motor speed is accelerated to speed limit setting (Pr.07-24, Pr.07-25 and Pr.07-26) to prevent the motor from continuous acceleration.
  • Page 183 Chapter 4 Parameters  When it is set to 3, the source of torque offset will decide to Pr.07-29, Pr.07-30 and Pr.07-31 by the multi-function input terminals(MI) setting (31, 32 or 33). MI is set to 31 MI is set to 32 MI is set to 33 Torque offset None...
  • Page 184 Chapter 4 Parameters  When it is set to 3, the source of torque offset will decide to Pr.07-29, Pr.07-30 and Pr.07-31 by the multi-function input terminals setting (31, 32 or 33). The motor rated torque is 100%.   According to the formula of motor rated torque: , where P(ω) is ...
  • Page 185 Chapter 4 Parameters Po sitive to rque Forward mo tor mode Rev erse ref enerat ive mode 06-1 2 current limit 06-1 2 current limit Exte rnal ana lo g t erminals Exte rnal an alog t erminals The level o f t orque limit will b e Pr.
  • Page 186 Chapter 4 Parameters Group 8 High-function PID Parameters Input Terminal for PID Feedback 08-00 Factory Setting: 0 Control VFPG FOCPG mode Settings No function Negative PID feedback from external terminal AVI (Pr.03-00) Negative PID feedback from PG card (Pr.10-15, skip direction) Negative PID feedback from PG card (Pr.10-15) Positive PID feedback from external terminal AVI (Pr.03-00) Positive PID feedback from PG card (Pr.10-15, skip direction)
  • Page 187 Chapter 4 Parameters  Derivative Control (D) Unit: 0.01 08-03 Factory Setting: 0.00 Control VFPG FOCPG mode Settings 0.00 to 1.00 sec  This parameter determines the damping effect for the PID feedback loop. If the differential time is long, any oscillation will quickly subside. If the differential time is short, the oscillation will subside slowly.
  • Page 188 Chapter 4 Parameters PID Cancelled Inp ut Selection of the F requ ency 08- 00=0 PID Targe ted Value command or 02- 01~ 06=21( pid off) 00-20:KPV-C E0 1/ RS485 03-00~0 2: UP/D own ke y PG PID offset 08-06 Di ffere nti al Pro po rtio n Time...
  • Page 189 Chapter 4 Parameters  Feedback Signal Detection Time Unit: 0.1 08-08 Factory Setting: 0.0 Control VFPG FOCPG mode Settings 0.0 to 3600.0 sec  This parameter is only valid when the feedback signal is ACI.  This parameter defines the time during which the PID feedback must be abnormal before a warning is given.
  • Page 190 Chapter 4 Parameters shut off the output and wait until the command frequency rises above Pr. 08-11. Please see the below diagram. Frequency command 08-11 Wake-up frequency actual output frequency 08-10 Sleep frequency sleep time 08-12 Sleep Function  PID Deviation Level Unit: 0.1 08-13 Factory Setting: 10.0...
  • Page 191 Chapter 4 Parameters Tension Control Selection 08-21 Settings 0 to 4 Factory Setting: 0 Control Mode Settings VFPG FOCPG TQCPG 0: Disable 1: Tension closed-loop, speed mode ○ ○ ○ ○ 2: Line speed closed-loop, speed mode ○ ○ ○ ○...
  • Page 192 Chapter 4 Parameters  2:Line speed closed-loop, speed mode PID output frequenc y 08-35=0 *1 Line s peed command frequency 08-25=2, 08- 26 command 08-35=1 *-1 08-36 08-29~08-30 08-32~08-33 line speed feedback 08-27=1 08-23 or 08-24 mechanical gear A or B 08-42 reel diameter master fr equenc y...
  • Page 193 Chapter 4 Parameters  4:Tension open-loop, torque mode Torque (N-M) = F: tension (N) D: reel diameter (m) torque compensation 08-83~08-86 tension tension setting torque taper torque value 08-76/08-79 torque 08-81 calc ul ation command reel diameter 08-42 08-42 reel diameter Gear ratio Motor tension c omm and...
  • Page 194 Chapter 4 Parameters  3:Tesnsion closed-loop, torque mode Torque (N-M) = F: tension (N) D: reel diameter (m) 4-143...
  • Page 195 Chapter 4 Parameters Wind Mode 08-22 Factory Setting: 0 Control VFPG FOCPG TQCPG mode Settings Rewind Unwind  When it is set to 0, the reel diameter (D) will increase. When it is set to 1, the reel diameter will decrease as shown in the following diagram. rewind unwind ...
  • Page 196 Chapter 4 Parameters  When it is set to 1, it can adjust Pr.08-26 setting (PID Target Value of Tension/Line Speed) by the communication  When it is set to 2, the source of tension command is the external analog input terminals (Pr.03-00~03-02).
  • Page 197 Chapter 4 Parameters P.I.D 08-29 08-30 08-32 08-33 reel diameter Dmin Dmax 08-44 08-43  When Pr.08-28 is set to 2: P.I.D 08-29 08-30 08-32 08-33 output frequency F min F max 01-07 01-00  Proportional Gain 1 of Tension PID P Unit: 0.1 08-29 Factory Setting: 50.0...
  • Page 198 Chapter 4 Parameters  Integral Time 2 of Tension PID I Unit: 0.01 08-33 Factory Setting: 1.00 Control VFPG FOCPG mode Settings 0.00 to 500.00 sec Reserved 08-34 PID Output Status 08-35 Factory Setting: 0 Control VFPG FOCPG TQCPG mode Settings Positive output Negative output...
  • Page 199 Chapter 4 Parameters  When it is set to 1, 3 or 4, the current line speed will be saved into Pr.08-41 via analog and pulse command. When it is set to 2, it can change the setting of Pr.08-41 (current line speed) via communication.
  • Page 200 Chapter 4 Parameters Min. Line Speed Unit: 0.1 08-39 Factory Setting: 0.0 Control VFPG FOCPG TQCPG mode Settings 0.0 to 3000.0 m/min  When the line speed setting is lower than PR.08-39, the drive will stop calculating the reel diameter. Pulse Number for Each Meter Unit: 0.1 08-40...
  • Page 201 Chapter 4 Parameters get the reel diameter from the settings of Pr.08-23, Pr.08-24, Pr.10-01, Pr.10-00, Pr.08-50 and Pr.08-51.  When it is set to 3, the reel diameter can be calculated by analog input (Pr.03-00~03-02 is set to 13) and the corresponding value of 10V is Pr.08-43. the path when Pr.08- 42 is set to 1 Driv er...
  • Page 202 Chapter 4 Parameters  Initial Reel Diameter Unit: 0.1 08-46 Factory Setting: 1.0 Control VFPG FOCPG TQCPG mode Settings 0.0 to 6000.0mm  When Pr.08-45 is set to 1, Pr.08-46 will be read-only. Initial Reel Diameter 1 Unit: 0.1 08-47 Initial Reel Diameter 2 Unit: 0.1 08-48...
  • Page 203 Chapter 4 Parameters Material Thickness Unit: 0.001 08-51 Factory Setting: 1.000 Control VFPG FOCPG TQCPG mode Settings 0.001 to 60.000mm  It is used to set the thickness of the material. Filter Time of Reel Diameter Unit: 0.01 08-52 Factory Setting: 1.00 Control VFPG FOCPG TQCPG...
  • Page 204 Chapter 4 Parameters  Example: Assume that the tension feedback 0~100% corresponds to loose tension to tight tension, Pr.08-26=50% and Pr.08-56=10%, the smart start range will be from 0~40%. Frequency for Smart Start Unit: 1 08-57 Factory Setting: 2.00 Control VFPG FOCPG mode...
  • Page 205 Chapter 4 Parameters Detection Time of Broken Belt Unit: 0.1 08-62 Factory Setting: 1.00 Control VFPG FOCPG mode Settings 0.00~100.00 sec  Pr.08-59 is only valid when Pr.08-39 is not set to 0 and Pr.08-42 is set to 0.  When the broken belt detection is enabled, line speed is higher than Pr.08-60, allowance difference of reel diameter of broken belt detection exceeds Pr.08-61 and detection time of broken belt exceeds Pr.08-62, the broken belt occurs.
  • Page 206 Chapter 4 Parameters Upper Limit of Tension PID Feedback Unit: 0.1 08-66 Factory Setting: 100.0 Control VFPG FOCPG TQCPG mode Settings 0.0~100.0% Lower Limit of Tension PID Feedback Unit: 0.1 08-67 Factory Setting: 0.0 Control VFPG FOCPG TQCPG mode Settings 0.0~100.0% ...
  • Page 207 Chapter 4 Parameters Max. Tension Unit: 1 08-77 Factory Setting: 0 Control TQCPG mode Settings 0 ~30000 N Tension Setting Unit: 1 08-78 Factory Setting: 0 Control TQCPG mode Settings 0 ~30000 N  Pr.08-78 will be read-only when Pr.08-76 is set to 1. The analog input 10V corresponds to Pr.08-77.
  • Page 208 Chapter 4 Parameters Tension Taper Unit: 1 08-82 Factory Setting: 0 Control TQCPG mode Settings 0~100%  When Pr.08-81 is set to 0, Pr.08-82 setting can be changed by inputting the digital keypad, HMI page plan, text panel (PLC product: TP series) via communication. ...
  • Page 209 Chapter 4 Parameters Friction Compensation Unit: 1 08-83 Factory Setting: 0.0 Control TQCPG mode Settings 0.0~100.0%  It is used for the compensation of dynamic friction and 100% corresponds to the motor rated torque.  The compensation coefficient of the friction torque can be got from the inertia estimation in the speed mode.
  • Page 210 3: SG- 4: SG+ 5: Reserved 6: Reserved Each VFD-VE AC drive has a pre-assigned communication address specified by Pr.09-00. The RS485 master then controls each AC motor drive according to its communication address. Communication Address 09-00 Factory Setting: 1...
  • Page 211  1. Control by PC or PLC A VFD-VE can be set up to communicate on Modbus networks using one of the following modes: ASCII (American Standard Code for Information Interchange) or RTU (Remote Terminal Unit). Users can select the desired mode along with the serial port communication protocol in Pr.09-04.
  • Page 212 Chapter 4 Parameters RTU mode: Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, 64 Hex.  2. Data Format 10-bit character frame (For ASCII): ( 7.N.2) Start Stop Stop 7-bit character 10-bit character frame ( 7.E.1) Start Even Stop...
  • Page 213 08H: loop detection 10H: write multiple registers The available function codes and examples for VFD-VE are described as follows: (1) 03H: multi read, read data from registers. Example: reading continuous 2 data from register address 2102H, AMD address is 01H.
  • Page 214 Chapter 4 Parameters Response message: Command message: ‘0’ 2102H ‘7’ Number of data ‘0’ ‘0’ (count by word) ‘0’ ‘0’ ‘2’ ‘0’ Content of address 2103H ‘D’ ‘0’ LRC Check ‘7’ ‘0’ ‘7’ LRC Check ‘1’ RTU mode: Command message: Response message: Address Address...
  • Page 215 Chapter 4 Parameters Data content Data content CRC CHK Low CRC CHK Low CRC CHK High CRC CHK High (3) 10H: write multiple registers (write multiple data to registers) Example: Set the multi-step speed, Pr.05-00=50.00 (1388H), Pr.05-01=40.00 (0FA0H). AC drive address is 01H. ASCII Mode: Command message: Response message:...
  • Page 216 Chapter 4 Parameters CRC Check Low ‘9’ CRC Check High ‘A’ 3.4 Check sum ASCII mode: LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2’s-complement negation of the sum.
  • Page 217 Chapter 4 Parameters Step 6: Repeat step 2 to 5 for the next 8-bit byte of the command message. Continue doing this until all bytes have been processed. The final contents of the CRC register are the CRC value. When transmitting the CRC value in the message, the upper and lower bytes of the CRC value must be swapped, i.e.
  • Page 218 Chapter 4 Parameters Content Address Function Bit 13~14 00B: No function 01B: operated by digital keypad 02B: operated by Pr.00-21 setting 03B: change operation source Bit 15 Reserved 2001H Frequency command Bit 0 1: EF (external fault) on Bit 1 1: Reset 2002H Bit 2...
  • Page 219 Chapter 4 Parameters The AC motor drive receives the messages without a communication error, but cannot handle them. An exception response will be returned to the master device and an error message “CExx” will be displayed on the keypad of AC motor drive. The xx of “CExx” is a decimal code equal to the exception code that is described below.
  • Page 220 Chapter 4 Parameters #define THR 0x0000 #define RDR 0x0000 #define BRDL 0x0000 #define IER 0x0001 #define BRDH 0x0001 #define LCR 0x0003 #define MCR 0x0004 #define LSR 0x0005 #define MSR 0x0006 unsigned char rdat[60]; /* read 2 data from address 2102H of AC drive with address 1 */ unsigned char tdat[60]={':','0','1','0','3','2','1','0',’2', '0','0','0','2','D','7','\r','\n'};...
  • Page 221 Chapter 4 Parameters COM2 Time-out Detection (Keypad) Unit: 0.1 09-07 Factory Setting: 0.0 Control VFPG FOCPG TQCPG mode Settings 0.0 ~ 100.0 sec  If Pr.09-03 is not equal to 0.0, Pr.09-02=0~2, and there is no communication on the bus during the Time Out detection period (set by Pr.09-03), “cE10”...
  • Page 222 Chapter 4 Parameters RS-485 BUS Response Message PC or PLC command of the AC Drive Handling time Response Delay Time of the AC drive Pr.09-09  Transmission Master Frequency Unit: 0.01 09-10 Factory Setting: 60.00 Control VFPG FOCPG TQCPG mode Settings 0.00 ~ 600.00 Hz ...
  • Page 223 Chapter 4 Parameters Display Digital Value of Analog Output 2 09-22 Factory Setting: Read-only Control VFPG FOCPG TQCPG mode Settings 0 to 4095 Display Digital Value of Analog Output 3 09-23 Factory Setting: Read-only Control VFPG FOCPG TQCPG mode Settings 0 to 4095 ...
  • Page 224 Chapter 4 Parameters Group 10 PID Control In this group, ASR is short for the Auto Speed Regulation and PG is short for Pulse Generator. Encoder Pulse Unit: 1 10-00 Factory Setting: 600 Control VFPG FOCPG TQCPG mode Settings 1 to 20000 (Max=20000 for 2-pole motor) ...
  • Page 225 Chapter 4 Parameters Encoder Feedback Fault Treatment 10-02 Factory Setting: 2 Control VFPG FOCPG TQCPG mode Settings Warn and keep operating Warn and RAMP to stop Warn and COAST to stop Detection Time for Encoder Feedback Fault Unit: 0.01 10-03 Factory Setting: 1.00 Control VFPG FOCPG TQCPG...
  • Page 226 Chapter 4 Parameters  I Gain of Zero Speed Unit: 0.001 10-22 Factory Setting: 0.100 Control VFPG FOCPG TQCPG mode Settings 0.000 to 10.000 sec ASR 1/ASR2 Switch Frequency Unit: 0.01 10-08 Factory Setting: 7.00 Control VFPG FOCPG TQCPG mode Settings 5.00 o 600.00Hz ...
  • Page 227 Chapter 4 Parameters  Encoder Stall Level Unit: 1 10-10 Factory Setting: 115 Control VFPG FOCPG mode Settings 0 to 120% (0: disable)  This parameter determines the maximum encoder feedback signal allowed before a fault occurs. (max. output frequency Pr.01-00 =100%) ...
  • Page 228 Chapter 4 Parameters Phase A leads in a forward run command and phase B leads in a reverse run command Phase B leads in a forward run command and phase A leads in a reverse run command Phase A is a pulse input and phase B is a direction input. (low input=reverse direction, high input=forward direction) Phase A is a pulse input and phase B is a direction input.
  • Page 229 Chapter 4 Parameters  Electrical Gear A (PG1 of PG card) Unit: 1 10-17 Factory Setting: 100 Control VFPG FOCPG mode Settings 1 to 5000  Electrical Gear B (PG2 of PG card) Unit: 1 10-18 Factory Setting: 100 Control VFPG FOCPG mode...
  • Page 230 Chapter 4 Parameters position overshoot won’t occur but the pulses differential is determined by Pr.11-18 (APR Gain).  Deceleration Time for Internal Position/Waiting Time for Unit: 0.01/0.1 10-24 Switching Max. Frequency Factory Setting: 3.00/3.0 Control VFPG FOCPG mode Settings 0.00 to 600.00 sec/0.0 to 6000.0 sec ...
  • Page 231 Chapter 4 Parameters AU I +10V accel./decel. time 01-12~01-19 AUI 0V Max. output frequency Max. output frequency 01-00 01-00 AUI - 10V frequency command output Max. fr equency for frequency Max. fr equency for res ol ution switch res ol ution sw itch w aiting time for waiting time for Pr.10- 25...
  • Page 232 Chapter 4 Parameters Group 11 Advanced Parameters In this group, APR is short for Adjust Position Regulator. System Control 11-00 Factory Setting: 0 Control FOCPG TQCPG mode Settings Bit 0 Auto tuning for ASR and APR Bit 1 Inertia estimate (only in FOCPG mode) Bit 2 Zero Servo Bit 3...
  • Page 233 Chapter 4 Parameters Pr .11-11 10-21 use to adjust the 10-22 1. Pr . 11-01 v alue strength of z ero- 2. set Pr.11-00 to bi t 0=1 ser vo loc k 10-04 11-02 10-05 10-06 11-03 5H z 10-07 0H z 10-08 10-08...
  • Page 234 Chapter 4 Parameters Settings 0 to 200%  After finishing estimating and set Pr.11-00 to bit 0=1 (auto tuning), using Pr.11-04 to reduce overshoot. Please adjust PDFF gain value by actual situation.  This parameter will be invalid when Pr.05-12 is set to 1. frequency PDFF T ime...
  • Page 235 Chapter 4 Parameters output tor que Fl ux weakening cur ve 11-05 11-06 100% 01-01 frequency 01-35  Detection Time for Phase-loss Unit: 0.01 11-07 Factory Setting: 0.20 Control VFPG FOCPG TQCPG mode Settings 0.01 to 600.00 sec  Level of Phase-loss Unit: 0.1 11-09 Factory Setting: 60.0...
  • Page 236 Chapter 4 Parameters 11-10 Speed feed forward gain T or que 00-20 command 10-09 T or que limit 07-32~07- 35 speed feedback Tq Bias  Speed Response of Flux Weakening Area Unit: 1 11-12 Factory Setting: 65 Control FOCPG mode Settings 0 to 150% (0: disable) ...
  • Page 237 Chapter 4 Parameters  When the AC motor drive drives the asynchronous motor, slip will increase when the load is added. This parameter can be used to change frequency, lower slip and make the motor be synchronous when running under rated current. When the output current is higher than no-load current, the AC motor drive will adjust frequency by this parameter.
  • Page 238 Chapter 4 Parameters 11-30 Reserved 11-40 4-187...
  • Page 239 Chapter 4 Parameters This page intentionally left blank 4-188...
  • Page 240: Chapter 5 Troubleshooting

    Maybe AC motor drive has malfunction or error due to noise. Please Is load changed contact DELTA. suddenly? Can acceleration Can deceleration time be made longer? time be made longer? Reduce load or increase...
  • Page 241: Ground Fault

    Increase acceleration Increase setting time time Need to considerate to use brake unit and Reduce moment Reduce moment of load inertia DC brake of inertia Use brake unit or DC brake Need to check control method. Please contact DELTA.
  • Page 242: Low Voltage (Lv)

    ON Check if voltage between +1/+2 Maybe AC motor drive has malfunction. and - is greater than Pr.06-00 Please contact DELTA. Control circuit has malfunction or misoperation due to noise. Please contact DELTA.
  • Page 243: Over Heat (Oh1, Oh2, Oh3)

    H eat sink overheats C heck if temper atur e of heat si nk Temperature detection mal functions. is larger than 90 Please contac t DELTA. If load is too lar ge R educ e load If cooling fan functions normally...
  • Page 244: Display Of Kpv-Ce01 Is Abnormal

    Please check the fuse Check if it is 40hp and above at AC side Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA.
  • Page 245: Motor Cannot Run

    +1 and +2/B1 by keypad Press RUN key to check if it can run Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA. Press UP key to set frequency Check if the wiring Check if input FWD...
  • Page 246: Motor Speed Cannot Be Changed

    Check if frequency for Change defective each step is different potentiometer Change frequency setting If accel./decel. time is very long Please set suitable accel./decel. time by load inertia Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA.
  • Page 247: Motor Stalls During Acceleration

    Reduce load or increase the If load is too large capacity of AC motor drive Check if output voltage of U, V W Motor has malfunction is balanced Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA.
  • Page 248: Electromagnetic/Induction Noise

    Chapter 5 Troubleshooting 5.13 Electromagnetic/Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit. It may cause the misoperation of control circuit and even damage the AC motor drive. Of course, that is a solution to increase the noise tolerance of AC motor drive.
  • Page 249: Affecting Other Machines

    Chapter 5 Troubleshooting In additional, the microcomputer may not work in extreme low temperature and needs to have heater. Store within a relative humidity range of 0% to 90% and non-condensing environment. Do not turn off the air conditioner and have exsiccator for it. 5.15 Affecting Other Machines AC motor drive may affect the operation of other machine due to many reasons.
  • Page 250: Chapter 6 Fault Code Information And Maintenance

    Chapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages. Once a fault is detected, the corresponding protective functions will be activated.
  • Page 251 Chapter 6 Fault Code Information and Maintenance Fault Name Fault Descriptions Corrective Actions When (one of) the output terminal(s) is grounded, short circuit current is more than 50% of AC motor drive rated current, the AC motor drive power module may be damaged. NOTE: The short circuit protection is provided for AC motor drive protection, not for protection of the user.
  • Page 252 Chapter 6 Fault Code Information and Maintenance Fault Name Fault Descriptions Corrective Actions Ensure that the ambient temperature falls within the specified temperature range. Make sure that the ventilation holes are IGBT overheating IGBT temperature not obstructed. exceeds protection Remove any foreign objects from the level heatsinks and check for possible dirty 1 to15HP: 90...
  • Page 253 Chapter 6 Fault Code Information and Maintenance Fault Name Fault Descriptions Corrective Actions These two fault codes will be displayed when output current exceeds the over- Check whether the motor is overloaded. torque detection level Check whether motor rated current (Pr.06-07 or Pr.06- setting (Pr.05-01) is suitable 10) and exceeds...
  • Page 254 Chapter 6 Fault Code Information and Maintenance Fault Name Fault Descriptions Corrective Actions When the external input terminal (B.B) is active, the AC motor drive output will be turned off. External Base Block Deactivate the external input terminal (B.B) to operate the AC motor drive again.
  • Page 255: Reset

    Chapter 6 Fault Code Information and Maintenance Fault Name Fault Descriptions Corrective Actions It will be displayed when broken belt detection function is Check if the belt is broken enabled(Pr.08-59), Check the settings of Pr.08-60, Pr.08-62 allowance error is and Pr.08-63 higher than Pr.08-61 and detection time exceeds Pr.08-62.
  • Page 256: Maintenance And Inspections

    Chapter 6 Fault Code Information and Maintenance 6.2 Maintenance and Inspections Modern AC motor drives are based on solid state electronics technology. Preventive maintenance is required to operate this AC motor drive in its optimal condition, and to ensure a long life. It is recommended to have a check-up of the AC motor drive performed by a qualified technician.
  • Page 257 Chapter 6 Fault Code Information and Maintenance Periodical Maintenance  Ambient environment Maintenance Period Check Items Methods and Criterion Half Daily Year Year Check the ambient temperature, Visual inspection and measurement humidity, vibration and see if with equipment with standard ...
  • Page 258 Chapter 6 Fault Code Information and Maintenance Maintenance Period Check Items Methods and Criterion Half Daily Year Year If any part is deformed or  Visual inspection damaged If there is any color change by Visual inspection  overheating If there is any dust or dirt Visual inspection ...
  • Page 259 Chapter 6 Fault Code Information and Maintenance  DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Half Daily Year Year If there is any leak of liquid, color change, crack or Visual inspection  deformation Measure static capacity when ...
  • Page 260 Chapter 6 Fault Code Information and Maintenance  Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Half Daily Year Year If there are any loose screws and Tighten the screws and press the ...
  • Page 261 Chapter 6 Fault Code Information and Maintenance This page intentionally left blank 6-12 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 262: Appendix A Specifications

    Appendix A Specifications Voltage Class 230V Class Model Number VFD-XXXV Max. Applicable Motor Output 0.75 18.5 (kW) Max. Applicable Motor Output (hp) Rated Output Capacity (kVA) Rated Output Current for Constant Torque (A) Rated Output Current for 6.25 Variable Torque (A) Maximum Output Voltage (V) 3-Phase Proportional to Input Voltage Output Frequency (Hz)
  • Page 263 Appendix A Specifications General Specifications Control System 1 V/f curve; 2 V/f+PG; 3 SVC; 4 FOC+PG; 5 TQR+PG Start Torque Starting torque is 150% at 0.5Hz and 0Hz with FOC + PG control mode Speed Control Range 1:100 Sensorless vector (up to 1:1000 when using PG card) ...
  • Page 264: Appendix B Accessories

    B.1 All Brake Resistors & Brake Units Used in AC Motor Drives Note: Please only use DELTA resistors and recommended values. Other resistors and values will void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors.
  • Page 265 If damage to the drive or other equipment are due to the fact that the brake resistors and the brake modules in use are not provided by Delta, the warranty will be void. Take into consideration the safety of the environment when installing the brake resistors.
  • Page 266 Appendix B Accessories R/L1 R/L1 U/T1 S/L2 S/L2 V/T2 T/L3 T/L3 W/T3 MOTOR Thermal Overload VFD Series Relay O.L. O.L. Thermal Brake Overload Resistor Brake Relay or Surge Unit temperature Absorber Temperature switch Switch Note1: When using the AC drive with DC reactor, please refer to wiring diagram in the AC drive user manual for the wiring of terminal +(P) of Brake unit.
  • Page 267: B.1.1 Dimensions And Weights For Brake Resistors

    Appendix B Accessories B.1.1 Dimensions and Weights for Brake Resistors (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR300W070, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040 Model no. Max. Weight (g) BR080W200 BR080W750 BR300W070 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 268 Appendix B Accessories Order P/N: BR500W030, BR500W100, BR1KW020, BR1KW075 Max. Weight Model no. BR500W030 1100 BR500W100 BR1KW020 2800 BR1KW075...
  • Page 269: B.1.2 Specifications For Brake Unit

    Appendix B Accessories Order P/N: BR1K0W050, BR1K2W008, BR1K2W6P8, BR1K5W005, BR1K5W040 B.1.2 Specifications for Brake Unit 230V Series 460V Series 2015 2022 4030 4045 4132 Max. Motor Power (kW) Max. Peak Discharge Current (A) 10%ED Continuous Discharge Current 618/642/66 330/345/360/380/400/ 660/690/720/760/800/83 Brake Start-up Voltage (DC) 7/690/725/ 415±3V...
  • Page 270: B.1.3 Dimensions For Brake Unit

    Appendix B Accessories B.1.3 Dimensions for Brake Unit (Dimensions are in millimeter[inch]) Figure 1: VFDB2015, VFDB2022, VFDB4030, VFDB4045 121.0 [4.76] 130.0 [5.12] R3.3 [R0.13] 80.0 [3.15] CHARGE ACT. ERR. GREEN YELLOW...
  • Page 271 Appendix B Accessories Figure 2: VFDB4132 CHARGE ACT VFDB4132 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 272: B.2 No-Fuse Circuit Breaker Chart

    Appendix B Accessories B.2 No-fuse Circuit Breaker Chart For 3-phase drives, the current rating of the breaker shall be within 2-4 times maximum input current rating. (Refer to Appendix A for rated input current) 3-phase Recommended no-fuse Recommended no-fuse Model Model breaker (A) breaker (A)
  • Page 273: B.3 Fuse Specification Chart

    Appendix B Accessories B.3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted. Line Fuse I (A) I (A) Model Input Output I (A) Bussmann P/N VFD007V23A-2 JJN-10 VFD007V43A-2 JJN-6 VFD015V23A-2 JJN-15 VFD015V43A-2 JJN-10 VFD022V23A-2 15.5 JJN-30 VFD022V43A-2 JJN-15...
  • Page 274: B.4 Ac Reactor

    Appendix B Accessories B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value 460V, 50/60Hz, 3-Phase Max. Inductance (mH) Fundamental continuous Amps Amps 3% impedance 5% impedance 0.75 37.5 52.5 18.5 52.5 67.5 82.5 0.85 0.45 B.4.2 AC Output Reactor Recommended Value 230V, 50/60Hz, 3-Phase Max.
  • Page 275 Appendix B Accessories Max. Inductance (mH) Fundamental continuous Amps 3% impedance 5% impedance Amps 18.5 0.15 0.075 0.15 460V, 50/60Hz, 3-Phase Max. Inductance (mH) Fundamental continuous Amps 3% impedance 5% impedance Amps 0.75 37.5 52.5 18.5 67.5 67.5 0.45 0.15 0.23 B-12 Revision Apr.
  • Page 276: B.4.3 Applications For Ac Reactor

    Appendix B Accessories B.4.3 Applications for AC Reactor Connected in input circuit Application 1 Question When more than one AC motor drive is When applying to one of the AC motor drive, connected to the same power, one of them is the charge current of capacity may cause ON during operation.
  • Page 277 Appendix B Accessories Correct wiring silicon rectifier power reactor AC motor drive reactor motor Application 3 Question Used to improve the input power factor, to When power capacity is too large, line reduce harmonics and provide protection from impedance will be small and the charge AC line disturbances.
  • Page 278: B.5 Zero Phase Reactor (Rf220X00A)

    Appendix B Accessories B.5 Zero Phase Reactor (RF220X00A) Dimensions are in millimeter and (inch) Recommended Wire Cable Size Diagram B Wiring type Qty. Please put all wires through 4 cores in Method Nominal (Note) series without winding. AWG mm Diagram ≦10 ≦5.3 ≦5.5 Zero Phase Reactor...
  • Page 279: B.6 Dc Choke Recommended Values

    Appendix B Accessories B.6 DC Choke Recommended Values 230V DC Choke Input voltage DC Amps Inductance (mh) 0.75 7.50 4.00 2.75 1.75 0.85 230Vac 0.75 50/60Hz Built-in 3-Phase Built-in 18.5 Built-in Built-in Built-in Built-in 460V DC Choke Input voltage DC Amps Inductance (mh) 0.75 25.00...
  • Page 280: B.7 Remote Controller Rc-01

    VFD-VE +10V DCM MI5 FWD REV JOG AFM ACM I/O Block VFD-VE Programming: Pr.00-20 set to 2 Pr.00-21 set to 1 (external controls) Pr.02-00 set to 1 (setting Run/Stop and Fwd/Rev controls) Pr.02-05 (MI5) set to 5 (External reset) B-17...
  • Page 281: B.8 Pg Card (For Encoder)

    Appendix B Accessories B.8 PG Card (for Encoder) B.8.1 EMV-PG01X AB2: PG2 signal mode switch ABZ1: PG1 signal PS1: mode switch 5/12V switch Pulse feedback Pulse input 1. Terminals descriptions Terminal Symbols Descriptions Power source of EMV-PG01X (use PS1 to switch 12V/5V) Output Voltage: +5V/+12V5% 200mA Power source and input signal common Input signal.
  • Page 282 Appendix B Accessories 3. Wire length (wire length and signal frequency are in inverse proportion) Types of Pulse Maximum Wire Length Wire Gauge Generators Output Voltage Open Collector 1.25mm (AWG16) or above Line Driver 300m Complementary 4. Basic Wiring Diagram wiring 1 jumper Br ak e res istor...
  • Page 283 Example: It is recommended to set it in TP mode when VFD-VE series inputs the pulse, i.e. inputs pulse from PLC or host controller into the A2, /A2, B2 and /B2 on the PG card of AC motor drive to prevent the signal received interference (if using input signal with open collector, please use the external power (such as PLC power) with a pull-high resistor).
  • Page 284 Appendix B Accessories The best wiring: A pplic a ble m od els : EMV-PG0 1 X EMV-PG0 1 O jumper Br ak e res istor EMV-PG0 1 L ( optional) N o-fuse br eak er +1 +2/B1 B2 N FB R /L1 U/T1 Motor...
  • Page 285: B.8.2 Emv-Pg01O

    Appendix B Accessories ABZ1+ PS1 AB2+PS1 Types of Pulse Generators Open collector TP 12V TP 12V OC 5V OC 5V Line driver Complementary TP 12V TP 12V OC 5V OC 5V B.8.2 EMV-PG01O PG OUT Pulse output AB2: PG2 signal mode switch PS1: ABZ1: PG1 signal...
  • Page 286 Appendix B Accessories 1. Terminals descriptions Terminal Descriptions Symbols Power source of EMV-PG01O (use PS1 to switch 12V/5V) Output Voltage: +5V/+12V5% 200mA Power source and input signal common Input signal from encoder. Input type is selected by ABZ1. It can be 1-phase or 2-phase input.
  • Page 287 Appendix B Accessories 4. Basic Wiring Diagram wiring 1 j umpe r Bra ke re sisto r (o ptio na l) No -fuse bre ake r +1 +2/B1 B2 R/L 1 U/T1 Moto r V/T2 S/L2 W/T3 T/L3 +24V FWD/STOP REV/STOP Multi-step 1 Factory...
  • Page 288 Appendix B Accessories wiring 2 j umpe r Bra ke re sis to r (o pti ona l) No -fuse bre ake r +1 +2/B1 R/L 1 U/T1 Moto r V/T2 S/L2 W/T3 T/L3 +24V FWD/STOP REV/STOP Multi-step 1 Factory Multi-step 2 setting DC M...
  • Page 289 Appendix B Accessories Line driver Complementary TP 12V TP 12V OC 5V OC 5V B-26 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 290: B.8.3 Emv-Pg01L

    Appendix B Accessories B.8.3 EMV-PG01L PG OUT pulse output AB2: PG2 signal mode switch ABZ1: PG1 signal mode switch pulse feedback pulse input 1. Terminals descriptions Terminal Descriptions Symbols Power source of EMV-PG01L Output Voltage: +5V5% 200mA Power source and input signal common Input signal.
  • Page 291 Appendix B Accessories Recommended wire size 0.21 to 0.81mm (AWG24 to AWG18). 3. Wire length: (wire length and signal frequency are in inverse proportion) Types of Pulse Maximum Wire Length Wire Gauge Generators Output Voltage Open Collector 1.25mm (AWG16) or above Line Driver 300m Complementary...
  • Page 292 Appendix B Accessories wiring 2 jumper Brake r esistor (optional) No- fuse breaker +1 +2/B1 B2 R/L1 U/T 1 Motor S/L2 V/T2 T/L3 W/ T3 +24V FWD/STOP REV/STOP Multi-step 1 Factory Multi-step 2 setting Multi-step 3 Multi-step 4 No function No function Line dr iver Line dr iver...
  • Page 293 Appendix B Accessories ABZ1 Types of Pulse Generators Line driver Complementary B-30 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 294: B.9 Amd-Emi Filter Cross Reference

    EMI filter with correct installation, much interference can be eliminated. It is recommended to use DELTA EMI filter to have the best interference elimination performance. We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual: ...
  • Page 295 Appendix B Accessories Metal plate should be grounded. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible. Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter.
  • Page 296 Appendix B Accessories The length of motor cable When motor is driven by an AC motor drive of PWM type, the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance. When the motor cable is very long (especially for the 460V series), surge voltages may reduce insulation quality.
  • Page 297: B.9.1 Dimensions

    Appendix B Accessories B.9.1 Dimensions Dimensions are in millimeter and (inch) Order P/N: RF015B21AA / RF022B43AA (1.97) (1.1) (3.54) (8.9) (9.4) (8.9) (0.63) (0.94) (3.37) B-34 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 298 Appendix B Accessories Order P/N: RF022B21BA / RF037B43BA B-35...
  • Page 299 Appendix B Accessories Order P/N: RF110B43CA B-36 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 300 Appendix B Accessories Order P/N: 10TDT1W4C Order P/N: 26TDT1W4C B-37...
  • Page 301 Appendix B Accessories Order P/N: 50TDS4W4C Order P/N: 100TDS84C B-38 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 302 Appendix B Accessories Order P/N: 200TDDS84C Order P/N: 150TDS84C B-39...
  • Page 303 Appendix B Accessories Order P/N: 180TDS84C B-40 Revision Apr. 2016, 07VE, SW V2.05...
  • Page 304: B.10 Multi-Function I/O Extension Card

    B.10 Multi-function I/O Extension Card B.10.1 Functions EMV-APP01 optional multi-function I/O extension card is exclusively designed for VFD-VE series and used with firmware version 2.04 and above. It communicates with the AC motor drive by RS-485 communication port (COM1). To make sure that the communication is normal, it needs to set the COM1 communication protocol to RTU mode (8, N, 1), i.e.
  • Page 305 Appendix B Accessories Terminals Description Output power 500mA Max Analog signal common terminal NOTE This GND terminal is only used for 5V terminal on EMV-APP01. Please do NOT confuse with DCM terminal. SO1-MCM Multi-function analog voltage output terminal 0~10.0V (output current: 2mA Max.) SO2-MCM Analog output is set by Pr.03-21 and Pr.03-24.
  • Page 306: B.10.2 Dimensions

    Appendix B Accessories B.10.2 Dimensions B.10.3 Wiring Analog signal common refer to Pr.02-35 to Pr.02-42 Output power refer to Pr.03-21 to Pr.03-24 refer to Pr.02-23 to Pr.02-27 When wiring, please refer to the multi-function input/output function in parameters group 02 and group 03 of chapter 4 parameters to set by your applications.
  • Page 308: Appendix C How To Select The Right Ac Motor Drive

    Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to the motor and motor maybe damaged.
  • Page 309 Appendix C How to Select the Right AC Motor Drive 1. When one AC motor drive operates one motor The starting capacity should be less than 1.5x rated capacity of AC motor drive The starting capacity=      ...
  • Page 310 Appendix C How to Select the Right AC Motor Drive 2.3 When it is running continuously  The requirement of load capacity should be less than the capacity of AC motor drive(kVA) The requirement of load capacity=   capacity motor drive ...
  • Page 311: C.2 General Precaution

    Appendix C How to Select the Right AC Motor Drive C.2 General Precaution Selection Note When the AC Motor Drive is connected directly to a large-capacity power transformer (600kVA or above) or when a phase lead capacitor is switched, excess peak currents may occur in the power input circuit and the converter section may be damaged.
  • Page 312: C.3 How To Choose A Suitable Motor

    Appendix C How to Select the Right AC Motor Drive certain time with high load inertia that can’t be handled by the AC Motor Drive in the required time, either use an external brake resistor and/or brake unit, depending on the model, (to shorten deceleration time only) or increase the capacity for both the motor and the AC Motor Drive.
  • Page 313 AC motor drive and motor, available motor torque is reduced. Explosion-proof (Ex) motor: Needs to be installed in a safe place and the wiring should comply with the (Ex) requirements. Delta AC Motor Drives are not suitable for (Ex) areas with special precautions. Gear reduction motor: The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand.
  • Page 314 Appendix C How to Select the Right AC Motor Drive motor drive operates more than one motor, please pay attention to starting and changing the motor. Power Transmission Mechanism Pay attention to reduced lubrication when operating gear reduction motors, gearboxes, belts and chains, etc.
  • Page 315 Appendix C How to Select the Right AC Motor Drive This page intentionally left blank. Revision Apr. 2016, 07VE, SW V2.05...

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