Delta VFD-VE Manuals

Delta VFD-VE Manuals

Manuals and User Guides for Delta VFD-VE. We have 1 Delta VFD-VE manual available for free PDF download: User Manual

Delta VFD-VE User Manual

Delta VFD-VE User Manual (316 pages)

general field oriented vector control drives

Brand: Delta | Category: Media Converter | Size: 4.93 MB

Table of Contents

Preface

2
- Safety Information
  2
- Table of Contents
  4
Chapter 1 Introduction

8
- Receiving and Inspection
  9
- Preparation for Installation and Wiring
  11
  - Ambient Conditions
    11
  - Minimum Mounting Clearances
    12
  - Remove Keypad
    13
  - Remove Front Cover
    14
  - Lifting
    15
- Dimensions
  17
Chapter 2 Installation and Wiring

22
Chapter 3 Digital Keypad Operation and Start up

38
Chapter 4 Parameters

52
- Summary of Parameter Settings
  53
- Version Differences
  77
- Description of Parameter Settings
  98
  - Group 0 User Parameters
    98
  - Start-Up Display Selection
    99
  - Content of Multi-Function Function Display
    100
  - User Defined Coefficient K
    102
  - Software Version
    103
  - Password Input
    103
  - Password Set
    103
  - How to Make the Password Valid Again after Decoding by Pr.00-07
    104
  - Password Decode Flow Chart
    104
  - Energy Saving Gain
    104
  - Control Method
    104
  - When Pr.00-10 Is Set to 3, FOCPG - Control Diagram
    105
  - Position Control Diagram
    106
  - When Pr.00-10 Is Set to 4, TQCPG - Control Diagram
    106
  - V/F Curve Selection
    106
  - Constant/Variable Torque Selection
    107
  - Optimal Acceleration/Deceleration Setting
    107
  - Time Unit for Acceleration/Deceleration and S Curve
    108
  - Carrier Frequency
    108
  - Auto Voltage Regulation (AVR) Function
    109
  - Auto Energy-Saving Operation
    109
  - Source of the Master Frequency Command
    110
  - Source of the Operation Command
    110
  - Stop Method
    110
  - Motor Direction Control
    111
  - Maximum Output Frequency
    112
  - 1St Output Frequency Settings
    112
  - 1St Output Voltage Settings
    112
  - 2Nd Output Frequency Settings
    113
  - 2Nd Output Voltage Settings
    113
  - 3Rd Output Frequency Settings
    113
  - 3Rd Output Voltage Settings
    113
  - 4Th Output Voltage Setting 1
    114
  - 4Th Output Frequency Setting 2
    114
  - 4Th Output Voltage Setting 2
    114
  - Start Frequency
    115
  - Output Frequency Upper Limit
    116
  - Output Frequency Lower Limit
    116
  - Accel. Time
    117
  - Decel. Time
    117
  - JOG Acceleration Time
    117
  - JOG Deceleration Time
    117
  - JOG Frequency
    118
  - 1St/4Th Accel./Decel. Frequency
    118
  - 1St/4Th Acceleration/Deceleration Switching
    119
  - S-Curve for Acceleration Departure Time
    119
  - S-Curve for Acceleration Arrival Time
    119
  - Skip Frequency
    119
  - Mode Selection When Frequency < Fmin
    120
  - Group 2: Digital Input/Output Parameters
    122
  - 2-Wire/3-Wire Operation Control
    122
  - Multi-Function Input Command 1 (MI1)
    122
  - Multi-Function Input Command 2 (MI2)
    122
  - Multi-Function Input Command 4 (MI4) - Multi-Function Input Command 14
    123
  - Summary of Function Settings
    125
  - UP/DOWN Key Mode
    132
  - The Acceleration/Deceleration Speed of the UP/DOWN Key with Constant Speed
    132
  - Digital Input Response Time
    133
  - Digital Input Operation Direction
    133
  - Multi-Function Output 1 RA, RB, RC (Relay1)
    133
  - Multi-Function Output 2 MRA, MRC (Relay2), Multi-Function Output 3 (MO1)
    133
  - Multi-Function Output 4 (MO2)
    134
  - Multi-Function Output 5 (MO3) (Need to Use with EMV-APP01)
    134
  - Multi-Function Output 5 6 (MO4) (Need to Use with EMV-APP01)
    134
  - Multi-Function Output 12 (MOA) (Need to Use with EMV-APP01)
    134
  - Example of Crane Function
    139
  - Multi-Output Direction
    139
  - Bit Setting
    140
  - Terminal Count Value
    140
  - Preliminary Count Value
    140
  - Digital Output Gain
    141
  - Desired Frequency Attained 1
    141
  - The Width of the Desired Frequency Attained 1
    141
  - The Width of the Desired Frequency Attained 2
    141
  - Brake Delay Time
    142
  - Output Current Level Setting for External Terminals
    143
  - Output Boundary for External Terminals
    143
  - External Operation Control Selection after Reset
    144
  - Zero-Speed Level of Motor
    144
  - Group 3 - Analog Input/Output Parameters
    145
  - Analog Input 1 (AVI)
    145
  - Analog Input 2 (ACI)
    145
  - Analog Input 3 (AUI)
    145
  - Analog Input Bias 1 (AVI)
    146
  - Analog Input Bias 1 (ACI)
    146
  - Analog Input Bias 1 (AUI)
    146
  - Positive/Negative Bias Mode (AUI)
    146
  - Analog Input Gain 1 (AVI)
    147
  - ACI/AVI2 Selection
    147
  - Analog Input Delay Time (AVI)
    147
  - Analog Input Delay Time (AUI)
    147
  - Addition Function of the Analog Input
    148
  - Loss of the ACI Signal
    148
  - Analog Output 1
    148
  - Analog Output 2 (Need to be Used with EMV-APP01)
    148
  - Gain for Analog Output 1
    150
  - Gain for Analog Output 2 (Need to be Used with EMV-APP01)
    150
  - Analog Output 1 Value in REV Direction
    150
  - Analog Output 2 Value in REV Direction
    150
  - Group 4 - Multi-Step Speed Parameters
    151
  - Settings 0 to 65535
    152
  - Group 5 - Motor Parameters
    153
  - Motor Auto Tuning
    153
  - Full-Load Current of Motor 1
    154
  - Rated Power of Motor 1 (Kw)
    154
  - Rated Speed of Motor 1 (Rpm)
    154
  - Number of Motor Poles 1
    154
  - No-Load Current of Motor 1 (A)
    155
  - Stator Resistance(Rs) of Motor 1
    155
  - Magnetizing Inductance(Lm) of Motor 1
    155
  - Motor 1/Motor 2 Selection
    155
  - Full-Load Current of Motor 2 (A)
    157
  - Rated Power of Motor 2 (Kw)
    157
  - Rated Speed of Motor 2 (Rpm)
    157
  - Number of Motor Poles 2
    158
  - No-Load Current of Motor 2
    158
  - Torque Compensation Time Constant
    158
  - Slip Compensation Time Constant
    158
  - Torque Compensation Gain
    159
  - Slip Compensation Gain
    159
  - Slip Deviation Level
    159
  - Detection Time of Slip Deviation
    159
  - Over Slip Treatment
    160
  - Hunting Gain
    160
  - Accumulative Motor Operation Time (Min.)
    160
  - Accumulative Motor Operation Time (Day)
    160
  - Group 6 - Protection Parameters
    161
  - Low Voltage Level
    161
  - Over-Voltage Stall Prevention
    161
  - Phase-Loss Protection
    162
  - Over-Current Stall Prevention During Acceleration
    162
  - Over-Current Stall Prevention During Operation
    162
  - Accel./Decel. Time Selection of Stall Prevention at Constant Speed
    163
  - Over-Torque Detection Selection (OT1)
    163
  - Over-Torque Detection Selection (OT2)
    163
  - Over-Torque Detection Level (OT1)
    164
  - Over-Torque Detection Time (OT1)
    164
  - Over-Torque Detection Level (OT2)
    164
  - Over-Torque Detection Time (OT2)
    164
  - Current Limit
    165
  - Electronic Thermal Relay Selection (Motor 1)
    165
  - Electronic Thermal Relay Selection (Motor 2)
    165
  - Electronic Thermal Characteristic for Motor 1, 2
    165
  - Heat Sink Over-Heat (OH) Warning
    166
  - Stall Prevention Limit Level
    166
  - Present Fault Record
    166
  - Sixth most Recent Fault Record
    166
  - Fault Output Option 1 - 4
    168
  - PTC (Positive Temperature Coefficient) Detection Selection
    171
  - PTC Level
    172
  - Filter Time for PTC Detection
    172
  - Output Frequency for Malfunction
    172
  - Output Voltage for Malfunction
    172
  - Group 7 - Special Parameters
    173
  - Software Brake Level
    173
  - DC Brake Current Level
    173
  - Start-Point for DC Brake
    173
  - Proportional Gain for DC Brake
    174
  - Momentary Power Loss Operation Selection
    174
  - Maximum Allowable Power Loss Time
    175
  - Baseblock Time for Speed Search (BB)
    175
  - Current Limit for Speed Search
    176
  - Base Block Speed Search
    177
  - Auto Restart after Fault
    177
  - Speed Search During Start-Up
    177
  - Decel. Time Selection for Momentary Power Loss (DEB Function)
    178
  - DEB Return Time
    178
  - Status 2: Unexpected Power Off, such as Momentary Power Loss
    179
  - Dwell Time at Accel.
    179
  - Dwell Frequency at Accel.
    180
  - Dwell Time at Decel.
    180
  - Dwell Frequency at Decel.
    180
  - Fan Control
    180
  - Torque Command
    181
  - Torque Command Source
    181
  - Maximum Torque Command
    181
  - Filter Time of Torque Command
    181
  - Speed Limit Selection
    182
  - Torque Mode +Speed Limit
    182
  - Torque Mode -Speed Limit
    182
  - Source of Torque Offset
    182
  - Pr.07-31 by the Multi-Function Input Terminals(MI) Setting (31, 32 or 33)
    183
  - Torque Offset Setting
    183
  - High Torque Offset
    183
  - Middle Torque Offset, Low Torque Offset
    183
  - Forward Motor Torque Limit
    184
  - Forward Regenerative Torque Limit
    184
  - Reverse Motor Torque Limit
    184
  - Reverse Regenerative Torque Limit
    184
  - Emergency Stop (EF) & Forced Stop Selection
    185
  - Group 8 - High-Function PID Parameters
    186
  - Input Terminal for PID Feedback
    186
  - Proportional Gain (P)
    186
  - Integral Gain (I)
    186
  - Derivative Control (D)
    187
  - Upper Limit for Integral Control
    187
  - PID Output Frequency Limit
    187
  - PID Offset, PID Delay Time
    187
  - Feedback Signal Detection Time
    189
  - Feedback Fault Treatment
    189
  - Sleep Frequency
    189
  - Wake-Up Frequency, Sleep Time
    189
  - PID Deviation Level
    190
  - PID Deviation Time
    190
  - Filter Time for PID Feedback
    190
  - Tension Control Selection
    191
  - 1:Tension Closed-Loop, Speed Mode
    191
  - 2:Line Speed Closed-Loop, Speed Mode
    192
  - 4:Tension Open-Loop, Torque Mode
    193
  - 3:Tension Closed-Loop, Torque Mode
    194
  - Wind Mode
    195
  - Mechanical Gear a at Reel
    195
  - Mechanical Gear B at Motor
    195
  - Source of the Tension Command/Line Speed
    195
  - PID Target Value of Tension/Line Speed
    196
  - Source of Tension/Line Speed PID Feedback
    196
  - Auto-Tuning Tension PID
    196
  - Proportional Gain 1 of Tension PID P
    197
  - Integral Time of Tension PID I
    197
  - Proportional Gain 2 of Tension PID P
    197
  - Integral Time 2 of Tension PID I
    198
  - PID Output Status
    198
  - Tension/Line Speed PID Output Limit
    198
  - Source of Line Speed Input Command
    198
  - Max. Line Speed
    199
  - Min. Line Speed
    200
  - Pulse Number for each Meter
    200
  - Current Line Speed
    200
  - Source of Reel Diameter
    200
  - Max. Reel Diameter
    201
  - Empty Reel Diameter
    201
  - 08-45 Source of Reel Diameter
    201
  - Initial Reel Diameter
    202
  - Number of Pulse Per Revolution
    202
  - Coil Number for each Layer
    202
  - Material Thickness
    203
  - Filter Time of Reel Diameter
    203
  - Auto Compensation of Reel Diameter
    203
  - Current Reel Diameter, Smart Start Function
    203
  - Frequency for Smart Start
    204
  - Accel. Time for Smart Start
    204
  - Broken Belt Detection, Min. Line Speed of Broken Belt Detection
    204
  - Allowance Difference of Reel Diameter of Broken Belt Detection
    204
  - Detection Time of Broken Belt
    205
  - Allowance Error Level of Tension/Line Speed PID Feedback
    205
  - Allowance Error Detection Time of Tension/Line Speed PID Feedback
    205
  - Error Treatment of Tension/Line Speed PID Feedback
    205
  - Upper Limit of Tension PID Feedback
    206
  - Lower Limit of Tension PID Feedback
    206
  - DFM Selection
    206
  - Low-Pass Filter Time of Line Speed, Source of Tension Setting
    206
  - Max. Tension
    207
  - Tension Setting
    207
  - Source of Zero-Speed Tension Setting
    207
  - Setting of Zero-Speed Tension, Source of Tension Taper
    207
  - Tension Taper
    208
  - Friction Compensation
    209
  - Compensation Coefficient of Material Inertial
    209
  - Torque Feed Forward Gain
    209
  - Low Pass Filter Time of Torque Feed Forward
    209
  - Group 9: Communication Parameters
    210
  - Communication Address
    210
  - COM1 Transmission Speed
    210
  - COM1 Transmission Fault Treatment, COM1 Time-Out Detection
    210
  - COM1 Communication Protocol
    211
  - Control by PC or PLC
    211
  - Data Format
    212
  - Communication Protocol
    212
  - Communication Data Frame
    212
  - Address (Communication Address)
    213
  - Function (Function Code) and DATA (Data Characters)
    213
  - 06H: Single Write, Write Single Data to Register
    214
  - 10H: Write Multiple Registers (Write Multiple Data to Registers)
    215
  - Check Sum
    216
  - Address List
    217
  - Exception Response
    218
  - Communication Program of PC
    219
  - COM2 Transmission Speed (Keypad)
    220
  - COM2 Transmission Fault Treatment (Keypad)
    220
  - COM2 Time-Out Detection (Keypad)
    221
  - COM2 Communication Protocol (Keypad)
    221
  - Response Delay Time
    221
  - Transmission Master Frequency
    222
  - Block Transfer 1 - 10
    222
  - Display Digital Value of Analog Output 2
    223
  - Display Digital Value of Analog Output 3
    223
  - Group 10 PID Control
    224
  - Encoder Pulse
    224
  - Encoder Input Type Setting
    224
  - Encoder Feedback Fault Treatment
    225
  - Detection Time for Encoder Feedback Fault
    225
  - ASR (Auto Speed Regulation) Control (P) 1
    225
  - P Gain of Zero Speed
    225
  - I Gain of Zero Speed
    226
  - ASR 1/ASR2 Switch Frequency
    226
  - Low Pass Filter Time of ASR Output
    226
  - Encoder Stall Level
    227
  - Encoder Stall Detection Time
    227
  - Encoder Slip Range
    227
  - Encoder Slip Detection Time, Encoder Stall and Slip Error Treatment, Pulse Input Type Setting
    227
  - Output Setting for Frequency Division (Denominator)
    228
  - Electrical Gear a (PG1 of PG Card)
    229
  - Electrical Gear B (PG2 of PG Card)
    229
  - Positioning for Encoder Position
    229
  - Range for Encoder Position Attained, Feed Forward Gain of APR
    229
  - Deceleration Time for Internal Position/Waiting Time for Switching Max. Frequency
    230
  - Max. Frequency for Resolution Switch
    230
  - Mechanical Gear at Load A1
    231
  - Mechanical Gear at Motor B1
    231
  - Mechanical Gear at Load A2
    231
  - Mechanical Gear at Motor B2
    231
  - Group 11 Advanced Parameters
    232
  - System Control
    232
  - Per Unit of System Inertia
    233
  - Low-Speed Bandwidth
    233
  - High-Speed Bandwidth, Zero-Speed Bandwidth
    233
  - PDFF Gain Value
    233
  - Gain Value of Flux Weakening Curve for Motor 1
    234
  - Gain Value of Flux Weakening Curve for Motor 2
    234
  - Detection Time for Phase-Loss
    235
  - Level of Phase-Loss
    235
  - Accumulative Operation Time of Phase-Loss
    235
  - Speed Feed Forward Gain
    235
  - Speed Response of Flux Weakening Area
    236
  - Notch Filter Depth
    236
  - Notch Filter Frequency
    236
  - Gain Value of Slip Compensation
    236
  - Low-Pass Filter Time of Keypad Display
    237
  - Low-Pass Filter Time of PG2 Pulse Input
    237
  - APR Gain
    237
  - APR Curve Time
    237
Chapter 5 Troubleshooting

240
Chapter 6 Fault Code Information and Maintenance

250
- Reset
  255
- Maintenance and Inspections
  256
  - Daily Inspection
    256
  - Periodic Inspection
    256
  - Periodical Maintenance
    257
  - Ambient Environment Check
    257
  - Voltage Checks
    257
  - Keypad Checks
    257
  - Main Circuit Checks
    258
  - Terminals and Wiring of Main Circuit Checks
    258
  - DC Capacity of Main Circuit Checks
    259
  - Resistor of Main Circuit Checks
    259
  - Transformer and Reactor of Main Circuit Checks
    259
  - Magnetic Contactor and Relay of Main Circuit Checks
    259
  - Printed Circuit Board and Connector of Main Circuit Checks
    260
  - Cooling Fan of Cooling System Checks
    260
  - Ventilation Channel of Cooling System Checks
    260
  - Specifications
    262
Appendix A Specifications

263
- All Brake Resistors & Brake Units Used in AC Motor Drives
  264
Appendix B Accessories

264
- Dimensions and Weights for Brake Resistors
  267
- Specifications for Brake Unit
  269
- Dimensions for Brake Unit
  270
- No-Fuse Circuit Breaker Chart
  272
- B.3 Fuse Specification Chart
  273
- AC Reactor
  274
- DC Choke Recommended Values
  279
  - Remote Controller RC-01
    280
  - EMV-PG01X Card View
    281
  - PG Card (for Encoder)
    281
  - Basic Wiring Diagram
    282
  - Wire Length (Wire Length and Signal Frequency Are in Inverse Proportion)
    282
  - Types of Pulse Generators (Encoders)
    284
  - EMV-PG01O Card View
    285
  - Basic Wiring Diagram - EMV-PG01O
    287
  - Types of Pulse Generators (Encoders) - EMV-PG01O
    288
  - Emv-Pg01L
    290
- AMD-EMI Filter Cross Reference
  294
- Multi-Function I/O Extension Card
  304
- Dimensions, Wiring
  306
- Capacity Formulas
  308
Appendix C How to Select the Right AC Motor Drive

308
- When One AC Motor Drive Operates more than One Motor
  309
- When One AC Motor Drive Operates One Motor
  309
- When It Is Running Continuously
  310
- General Precaution
  311
  - Parameter Settings Note
    311
  - Selection Note
    311
- How to Choose a Suitable Motor
  312
  - Explosion-Proof (Ex) Motor, Gear Reduction Motor, Synchronous Motor
    313
  - Pole-Changing (Dahlander) Motor
    313
  - Special Motors
    313
  - Submersible Motor
    313
  - Motor Torque
    314
  - Power Transmission Mechanism
    314

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