Suzuki GSF1200S 2001 Service Manual page 80

3-42 ENGINE
• Install each special tool as shown. Some light resistance must
be overcome to lower the cylinder block over the pistons.
• With pistons #2 and #3 in place, install pistons #1 and #4, and
then insert them into the respective cylinders.
( 09916-74521: Holder body
09916-74550: Band (bore 73 – 85 mm)
NOTE:
Do not overtighten the bands or piston installation into the cylin-
ders will be difficult.
• Tighten the cylinder base nut 1 to the specified torque.
" Cylinder base nut: 9 N . m (0.9 kgf . m, 6.5 lb-ft)
• Install the O-rings, dowel pins and the new cylinder head gas-
ket.
NOTE:
Install the gasket with the "UP" mark facing up as shown.
$
Replace the O-rings and gasket with new ones to pre-
vent oil leakage.
• Install the new O-rings 2 onto the oil pipes and apply SUZUKI
SUPER GREASE "A" to the O-rings.
• Install the right and left oil pipes.
$
Replace the O-rings 2 with new ones to prevent oil leak-
age.
& 99000-25010: SUZUKI SUPER GREASE "A"
• Place the cylinder head onto the cylinder block.
• Place the cylinder head plate 3 onto the cylinder head.
• Cylinder head nuts and washers must be installed in the cor-
rect position as shown.
A Copper washer with cap nut (4 pcs)
B Steel washer with normal nut (4 pcs)
C Copper washer with normal nut (4 pcs)
"UP"
Exhaust side