Suzuki GSF1200S 2001 Service Manual page 73

• Install the generator/oil pump drive gears 1 onto the primary
driven gear assembly as shown.
• Install the primary driven gear assembly onto the countershaft,
and apply engine oil onto the needle bearing and spacer.
• Install the thrust washer 2 onto the countershaft.
• Install the spring washer seat 3 and spring washer 4 onto
the clutch sleeve hub correctly.
• Install the clutch sleeve hub onto the countershaft.
• Insert the clutch drive plates and driven plates one by one into
the clutch sleeve hub in the prescribed order, No. 3 drive plate
first.
DRIVE PLATE:
Three kinds of the drive plate, No. 1, No. 2 and No. 3, are equipped
in the clutch system, they can be distinguished by the inside di-
ameter and clutch facing (!3-36).
DRIVEN PLATE:
Two kinds of the driven plate, No. 1 and No. 2, are equipped in the
clutch system, they can be distinguished by the thickness. The
No. 1 and No. 2 driven plates are 9 in number. The number of
driven plate No. 2 should be used within 4 pcs. The driven plate
No. 2 should be installed between third to seventh position from
the pressure plate.
Drive plate No. 2
Pressure
plate side
Driven plate No. 2
DRIVE PLATE
No. 1 101 mm (4.0 in)
No. 2 101 mm (4.0 in)
No. 3 108 mm (4.3 in)
DRIVEN PLATE
No. 1 1.6 mm (0.16 in)
No. 2 2 mm (0.08 in)
Drive plate No. 3
Drive plate No. 1
Driven plate No. 1
ENGINE 3-35
I.D.
I.D.
Direction
of inside