Suzuki GSF1200S 2001 Service Manual page 69

• Install the right oil pipe A with the bolt 1.
• Install the copper washers onto bolts 9 and A.
• Install the two allen bolts at position B.
• Install the ten crankcase bolts (8 mm).
• Tighten the crankcase bolts (crankshaft tightening bolts) in as-
cending order. Tighten each bolt a little at a time to equalize the
pressure.
" Crankcase bolt (M8)
(Initial): 13 N . m (1.3 kgf . m, 9.5 lb-ft)
(Final) : 23 N . m (2.3 kgf . m, 16.5 lb-ft)
• Tighten the main oil gallery plug 1 to the specified torque.
$
Replace the O-ring with a new one.
( 09900-00410: Hexagon wrench set
" Main oil gallery plug: 40 N . m (4.0 kgf . m, 29.0 lb-ft)
• Tighten the lower and upper crankcase bolts (6 mm) and nuts
to the specified torque.
" Crankcase bolt and nut (M6)
(Initial): 6 N . m (0.6 kgf . m, 4.5 lb-ft)
(Final) : 11 N . m (1.1 kgf . m, 8.0 lb-ft)
NOTE:
* Install the copper washer at position 2 .
* After tightening the upper crankcase bolt D , install the plug C .
* Install the engine ground wire 3 into the correct position as
shown.
* Install the gasket washer at position 4 .
$
Use a new gasket washer to prevent oil leakage.
ENGINE 3-31