Yamaha FZ1-N 2007 Service Manual page 91

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
FZ1-SA
1. Clutch cable
2. Clutch cable swaging metal
3. Water pump breather hose
4. Oil level switch lead
5. Sidestand switch lead
6. O sensor lead
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7. Coolant reservoir tank drain hose
8. Battery negative lead
9. Wire harness
10.Starter motor lead
11.Seat lock cable
12.Water pump inlet pipe
13.AC magneto lead
14.Radiator fan motor lead (left)
15.Radiator stay
16.Main switch lead
17.Immobilizer lead
18.Left handlebar switch lead
19.Horn
20.Right handlebar switch lead
21.Throttle cables
22.Brake hose
23.Throttle body
24.Stay 1
25.Drive chain case cover
26.Fuel tank breather hose
27.EXUP cable
28.Rear brake light switch lead
29.ABS breather hose
30.Speed sensor lead
31.Rectifier/regurator lead
A. Route in the concavity section of the radia-
tor stay.
B. To the coolant reservoir tank
C. Clamp the wire harness, starter motor lead
and battery negative lead. Point the clamp
head to the inside of the vehicle and fit it so
that the band tip is pointed downward.
D. Pass the O sensor lead through the vehi-
2
cle inner side of the water pump breather
hose junction pipe of the water pump inlet
pipe and route it by the outer down side of
the water pump breather hose and to the
upper direction as shown in the illustration.
E. To the exhaust
F. Route the O2 sensor lead to the vehicle
rear side where the water pump inlet pipe
is routed.
G. Physical relationship between the coolant
reservoir tank drain hose tip and sidestand
switch lead can be in random order.
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H. Route the water pump breather hose by
the vehicle front side where the water
pump inlet pipe is routed. For the hose tip
position, route the hose so that 10 mm
(0.39 in) or more can be assured as shown
in the illustration.
I. More than 10 mm (0.39 in)
J. Route the sidestand switch lead by the
vehicle front side where the water pump
breather hose and water pump inlet pipe
are routed.
K. Pass the oil level switch lead to the vehicle
front side of the water pump breather hose
and water pipe.
L. Route the AC magneto lead by the inside
of the frame.
M. There should be no exposure of bare con-
ductors due to the misalignment of tubes.
N. Route the AC magneto lead by the inside
of vehicle away from the water pump
breather hose.
O. Clamp the clutch cable, radiator fan motor
lead (left) and water pump breather hose.
Point the clamp head to the upper side of
the vehicle and fit it so that the band tip is
positioned inside. For the band position,
install the band using the engine position
as a guide as shown in the illustration.
P. Insert the clamp to the frame and clamp
the clutch cable. For the clamping position,
place the clamp so that the caulking
attachment on the clutch cable side is posi-
tioned at the vehicle front side where the
clamp is located. Clamp opening should be
positioned at the outside of the vehicle.
Q. 50–60mm (1.97–2.36in)
R. The inserting direction of the onion-head of
the horn lead shall be as shown in the illus-
tration.
S. Pass the brake hose in the space by the
right side of the vehicle from this wire and
pass the brake hose and right handlebar
switch lead in the left side space. Next,
route the throttle cables to the vehicle rear
side where the brake hose are routed.
T. Secure the horn lead to the front fork. Cut
the tip of the clamp head leaving 2 to 4 mm
(0.08 to 0.16in) toward the outside of the
vehicle.
U. The center position of the clamp shall be
within this numeric range. (20°)
V. The outside of the vehicle.
W. The inside of the vehicle.
X. The upper side of the vehicle.
Y. Route the clutch cable under the convexity
sections of the throttle bodies.
Z. Can be routed in any order.
AA.Route the wire harness between the con-
vexity sections of the throttle bodies.
AB.Innermost section of the vehicle.
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CABLE ROUTING