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EAU26943 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: 1 Aug.
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ1-SA. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 EXUP system ....... 3-24 Tires ..........6-16 Sidestand ........3-25 Cast wheels ......... 6-18 DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-25 Adjusting the clutch lever Left view ..........2-1 free play ........6-19 Right view ........2-2 PRE-OPERATION CHECKS .....
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TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-32 Replacing the license plate light bulb ...........6-33 Replacing an auxiliary light bulb ...6-33 Troubleshooting ......6-34 Troubleshooting charts ....6-35 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 184 kg (406 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU10550 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn sig- nal lights can be turned on, but all other electrical systems are off.
This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
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INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
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INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
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When this occurs, The electrical circuit of the warning light have a Yamaha dealer check the self- can be checked by turning the key to diagnosis system. (See page 3-8 for an “ON”.
INSTRUMENT AND CONTROL FUNCTIONS EAU39426 a tachometer (which shows engine Tachometer Multi-function meter unit speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)
INSTRUMENT AND CONTROL FUNCTIONS Clock 4. Push the “SELECT” button, and eter display will automatically change to the minute digits will start flashing. the fuel reserve tripmeter mode “F- 5. Push the “RESET” button to set TRIP” and start counting the distance the minutes.
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INSTRUMENT AND CONTROL FUNCTIONS Fuel meter for approximately 3 seconds. If this oc- ECA10020 CAUTION: curs, have a Yamaha dealer check the electrical circuit. Do not operate the engine if it is overheated. Coolant temperature mode Air intake temperature mode 1.
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If any of the immobilizer system circuits Yamaha dealer and have the stan- take temperature is displayed. are defective, the immobilizer system dard keys re-registered.
This model can be equipped with an 5. Push the “SELECT” button to con- optional anti-theft alarm by a Yamaha firm the selected brightness level. dealer. Contact a Yamaha dealer for The display will return to the odom- more information.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU42340 EAU12820 EAU12870 The engine trouble warning light and Clutch lever Shift pedal ABS warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indi- cate a malfunction.
EAU39530 Brake lever Brake pedal The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.
However, special tools are not properly closed and locked. required, so please consult your Yamaha dealer when performing EWA11090 WARNING this test. Make sure that the fuel tank cap is properly closed before riding.
Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS EAU39450 EAU13441 EAU39322 Fuel tank breather/overflow Catalytic converter Seats hose This vehicle is equipped with catalytic converters in the exhaust system. Passenger seat EWA10860 WARNING To remove the passenger seat 1. Insert the key into the seat lock, The exhaust system is hot after op- eration.
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INSTRUMENT AND CONTROL FUNCTIONS NOTE: Make sure that the seats are properly secured before riding. 1. Rider seat lock lever 2. Remove the key. To install the rider seat Rider seat 1. Insert the projection on the front of the rider seat into the seat holder To remove the rider seat as shown, and then push the rear 1.
This storage compartment is designed When storing the owner’s manual or poor handling and loss of stability to hold an optional genuine Yamaha other documents in the storage com- may result. CYCLELOK. (Other locks may not fit.)
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INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Spring preload setting: NOTE: thereby harden the suspension, turn Minimum (soft): Be sure to perform this adjustment on the adjusting bolt on each fork leg in di- the right front fork leg. Standard: rection (a).
INSTRUMENT AND CONTROL FUNCTIONS force and thereby harden the compres- EAU39341 NOTE: Adjusting the shock absorber sion damping, turn the adjusting screw Although the total number of clicks of a assembly in direction (a). To decrease the com- damping force adjusting mechanism This shock absorber assembly is pression damping force and thereby may not exactly match the above spec-...
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INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Rebound damping force NOTE: thereby harden the suspension, turn Although the total number of clicks of the adjusting ring in direction (a). To de- the rebound damping force adjusting crease the spring preload and thereby mechanism may not exactly match the soften the suspension, turn the adjust- above specifications due to small differ-...
EAU15150 EAU41940 Luggage strap holders EXUP system sorber to an open flame or other This model is equipped with Yamaha’s high heat sources, otherwise it EXUP (EXhaust Ultimate Power valve) may explode due to excessive system. This system boosts engine gas pressure.
INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15592 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-11 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-15, 6-24 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-24 •...
3-25. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.
ABS may be defective, and the brake system reverts to conven- ECA15700 tional braking. CAUTION: If this occurs, have a Yamaha If the oil level warning light flick- dealer check the system as ers or remains on after starting, soon as possible.
OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
If you are not familiar with mainte- certain maintenance work correctly. nance work, have a Yamaha dealer do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. Engine oil filter car- √...
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PERIODIC MAINTENANCE AND MINOR REPAIR • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19871 NOTE: Engine oil and oil filter car- NOTE: If a torque wrench is not available when The engine oil should be between the tridge installing a spark plug, a good estimate minimum and maximum level marks. The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
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NOTE: Make sure that the O-ring is properly An oil filter wrench is available at a seated. Yamaha dealer. 1. Engine oil drain bolt 6. Install the new oil filter cartridge 5. Apply a thin coat of engine oil to...
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If the oil level warning light flickers ECA11620 or remains on, immediately turn the CAUTION: engine off and have a Yamaha dealer 1. Torque wrench In order to prevent clutch slip- check the vehicle. page (since the engine oil also Tightening torque: 10.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU40041 To check the coolant level 1.
If water has been added to the The coolant must be changed at the in- EAU40051 Replacing the air filter element coolant, have a Yamaha dealer tervals specified in the periodic mainte- The air filter element should be re- check the antifreeze content of nance and lubrication chart.
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PERIODIC MAINTENANCE AND MINOR REPAIR Do not tilt or pull the fuel tank too much, otherwise the fuel hoses may come loose, which could cause fuel leakage. 6. Remove the air filter case cover by removing the screws. ECA12880 CAUTION: When removing the air filter case 1.
If any fuel hose is dam- periodic maintenance and lubrication aged, do not start the engine but chart. have a Yamaha dealer replace The engine should be warm before the hose, otherwise fuel may making this adjustment. leak.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1300 r/min...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21771 NEVER OVERLOAD Tire air pressure (measured on cold Tires MOTORCYCLE! Operation of an tires): To maximize the performance, durabil- overloaded motorcycle may re- 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: sult in tire damage, loss of con- cycle,...
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Tire information glass fragments in it, or if the sidewall is Use only the tire valves and cracked, have a Yamaha dealer re- valve cores listed below to place the tire immediately. avoid tire deflation during a high-speed ride.
Always adjust the tire air pres- 190/50 ZR17M/C (73W) fore each ride. If any damage is Manufacturer/model: sure according to the operating found, have a Yamaha dealer re- MICHELIN/Pilot Road D conditions. DUNLOP/D221G place the wheel. Do not attempt FRONT and REAR:...
Yamaha dealer check the internal on just before braking takes effect. If clutch mechanism. necessary, have a Yamaha dealer ad- just the brake light switch.
EAU43110 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...
Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack: Drive chain slack 25.0–35.0 mm (0.98–1.38 in) The drive chain slack should be checked before each ride and adjusted 5. If the drive chain slack is incorrect, if necessary. adjust it as follows. EAU22792 EAU34311 To check the drive chain slack...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 ECA11110 Tightening torques: Cleaning and lubricating the CAUTION: Locknut: drive chain Do not use engine oil or any other lu- 16 Nm (1.6 m·kgf, 11 ft·lbf) The drive chain must be cleaned and Axle nut: bricants for the drive chain, as they 150 Nm (15.0 m·kgf, 110 ft·lbf) lubricated at the intervals specified in...
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Recommended lubricant: Recommended lubricant: Checking and lubricating the Lithium-soap-based grease (all-pur- Lithium-soap-based grease (all-pur- brake and clutch levers pose grease) pose grease) Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
The operation of the centerstand and fork does not operate smoothly, damage and excessive oil leakage. sidestand should be checked before have a Yamaha dealer check or re- each ride, and the pivots and metal-to- pair it. To check the operation metal contact surfaces should be lubri- 1.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-27...
To charge the battery battery damage. furic acid, which causes severe Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) burns. Avoid any contact with tery as soon as possible if it seems to...
EAU43130 Replacing the fuses sealed-type (MF) battery charg- The main fuse, the fuel injection system er, have a Yamaha dealer fuse, and the fuse boxes, which contain charge your battery. the fuses for the individual circuits, are located under the rider seat. (See page 3-18.)
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50.0 A Headlight fuse: 5. If the fuse immediately blows 25.0 A again, have a Yamaha dealer Signaling system fuse: check the electrical system. 10.0 A 6. Install the battery cover, and then Ignition fuse: hook the battery band onto the 15.0 A...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23930 Headlight bulb Replacing a headlight bulb Do not touch the glass part of This model is equipped with quartz bulb the headlight bulb to keep it free headlights. If a headlight bulb burns from oil, otherwise the transpar- out, replace it as follows.
Replacing the tail/brake light Replacing a turn signal light and then connect the coupler. bulb bulb 5. Have a Yamaha dealer adjust the 1. Remove the passenger seat. (See 1. Remove the turn signal light lens headlight beam if necessary. page 3-18.) by removing the screw.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 3. Remove the defective bulb by pull- EAU27011 Replacing the license plate Replacing an auxiliary light ing it out. light bulb bulb 4. Insert a new bulb into the socket. 1. Remove the license plate light unit This model is equipped with two auxil- 5.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10770 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild movers or inhibitors, brake flu- detergent, and a soft, clean sponge, Do not use warm water since it in- id, antifreeze or electrolyte.
EWA11130 CAUTION: WARNING NOTE: Storing the motorcycle in a Consult a Yamaha dealer for advice on Make sure that there is no oil or poorly ventilated room or cover- what products to use. wax on the brakes or tires. ing it with a tarp, while it is still...
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.