Page 3
Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ1-SW. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
Page 4
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the rear brake Location of important labels ....1-5 Pre-operation check list ....4-2 light switch ........ 6-19 Checking the front and DESCRIPTION ........2-1 OPERATION AND IMPORTANT rear brake pads ......6-19 Left view ..........2-1 RIDING POINTS.........
Page 7
TABLE OF CONTENTS Replacing an auxiliary light bulb ...6-33 Front wheel ........6-34 Rear wheel ........6-35 Troubleshooting ......6-36 Troubleshooting charts ....6-37 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Motorcycle noise regulation (for Australia) ......9-2...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
Page 9
Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
Page 10
Maximum load: been specifically designed for use on create instability due to improper 190 kg (419 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
Page 11
SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
Page 13
SAFETY INFORMATION Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario. 5PA-21568-00 290 kPa, {2.90 kgf/cm }, 42psi...
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU10550 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
Page 19
INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn sig- nal lights can be turned on, but all other electrical systems are off.
This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
Page 21
INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
Page 22
INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
This model is also equipped with a self- engine is defective. When this occurs, diagnosis device for the immobilizer have a Yamaha dealer check the self- system. (See page 3-7 for an explana- diagnosis system. (See page 3-7 for an tion of the self-diagnosis device.)
Page 24
INSTRUMENT AND CONTROL FUNCTIONS a tachometer (which shows engine Tachometer Clock speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)
Page 25
When the fuel amount in the fuel tank for approximately 3 seconds. If this oc- decreases to 3.4 L (0.90 US gal) (0.75 curs, have a Yamaha dealer check the Imp.gal), the left segment of the fuel electrical circuit. meter will start flashing, and the odom-...
Page 26
INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature mode Air intake temperature mode When the air intake temperature display is selected, “A” is displayed for one second, and then the air in- take temperature is displayed. Self-diagnosis device 1. Coolant temperature display 1.
Page 27
This function allows you to adjust the are defective, the immobilizer system Yamaha dealer and have the stan- brightness of the LCD and the tachom- indicator light will flash, and then the dard keys re-registered.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12733 EAU12820 EAU12870 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights).
INSTRUMENT AND CONTROL FUNCTIONS EAU26822 EAU12941 EAU13072 Brake lever Brake pedal Fuel tank cap The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Brake pedal 1.
INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13441 EAU39322 Catalytic converter Seats leaded fuel will extend spark plug life This vehicle is equipped with catalytic and reduce maintenance costs. converters in the exhaust system. Passenger seat EWA10860 WARNING To remove the passenger seat...
Page 33
INSTRUMENT AND CONTROL FUNCTIONS NOTE: Make sure that the seats are properly secured before riding. 1. Rider seat lock lever 2. Remove the key. To install the rider seat Rider seat 1. Insert the projection on the front of the rider seat into the seat holder To remove the rider seat as shown, and then push the rear 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14461 EAU39332 To increase the spring preload and Storage compartment Adjusting the front fork thereby harden the suspension, turn Each front fork leg is equipped with a the adjusting bolt on each fork leg in di- spring preload adjusting bolt, the right rection (a).
Page 35
INSTRUMENT AND CONTROL FUNCTIONS force and thereby harden the compres- Spring preload setting: NOTE: sion damping, turn the adjusting screw Minimum (soft): Be sure to perform this adjustment on in direction (a). To decrease the com- the right front fork leg. Standard: pression damping force and thereby soften the compression damping, turn...
INSTRUMENT AND CONTROL FUNCTIONS EAU39341 To increase the spring preload and NOTE: Adjusting the shock absorber thereby harden the suspension, turn Although the total number of clicks of a assembly the adjusting ring in direction (a). To de- damping force adjusting mechanism This shock absorber assembly is crease the spring preload and thereby may not exactly match the above spec-...
Page 37
To obtain a precise ad- formance. justment, it would be advisable to check Always have a Yamaha dealer the number of clicks of the rebound service the shock absorber. 1. Rebound damping force adjusting screw...
EAU41940 EAU15301 Luggage strap holders EXUP system Sidestand This model is equipped with Yamaha’s The sidestand is located on the left side EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or system. This system boosts engine lower it with your foot while holding the power by means of a valve that regu- vehicle upright.
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15321 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
Page 40
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15592 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-11 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
Page 43
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-15, 6-24 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-23 •...
OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
If you are not familiar with mainte- certain maintenance work correctly. nance work, have a Yamaha dealer do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. 24 * Cooling system • Change. Every 3 years Front and rear brake √...
Page 52
PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19871 NOTE: Engine oil and oil filter car- NOTE: If a torque wrench is not available when The engine oil should be between the tridge installing a spark plug, a good estimate minimum and maximum level marks. The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
Page 56
NOTE: Make sure that the O-ring is properly An oil filter wrench is available at a seated. Yamaha dealer. 1. Engine oil drain bolt 6. Install the new oil filter cartridge 5. Apply a thin coat of engine oil to...
Page 57
If the oil level warning light flickers ECA11620 or remains on, immediately turn the CAUTION: engine off and have a Yamaha dealer 1. Torque wrench In order to prevent clutch slip- check the vehicle. page (since the engine oil also Tightening torque: 10.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU40041 To check the coolant level 1.
If water has been added to the The coolant must be changed at the in- EAU40051 Replacing the air filter element coolant, have a Yamaha dealer tervals specified in the periodic mainte- The air filter element should be re- check the antifreeze content of nance and lubrication chart.
Page 60
PERIODIC MAINTENANCE AND MINOR REPAIR Do not tilt or pull the fuel tank too much, otherwise the fuel hoses may come loose, which could cause fuel leakage. 6. Remove the air filter case cover by removing the screws. ECA12880 CAUTION: When removing the air filter case 1.
If any fuel hose is dam- periodic maintenance and lubrication aged, do not start the engine but chart. have a Yamaha dealer replace The engine should be warm before the hose, otherwise fuel may making this adjustment. leak.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1300 r/min...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21780 evenly from side to side. Properly Tire air pressure (measured on cold Tires adjust the suspension for your load, tires): To maximize the performance, durabil- and check the condition and pres- 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: sure of your tires.
Page 64
Yamaha Motor Co., Ltd. with the local regulations. in it, or if the sidewall is cracked, con- Always make sure that the valve tact a Yamaha dealer immediately and caps are securely installed to have the tire replaced. prevent air pressure leakage.
Other tires may run fore each ride. If any damage is the danger of bursting at super found, have a Yamaha dealer re- high speeds. place the wheel. Do not attempt Brand-new tires can have a rela-...
The front and rear brake pads must be clutch does not operate correctly, have checked for wear at the intervals spec- a Yamaha dealer check the internal ified in the periodic maintenance and clutch mechanism. lubrication chart.
EAU22571 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...
EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
Page 69
PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack: Tightening torques: 25.0–35.0 mm (0.98–1.38 in) Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 5. If the drive chain slack is incorrect, 150 Nm (15.0 m·kgf, 110 ft·lbf) adjust it as follows. EAU34311 To adjust the drive chain slack 1.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10740 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. The operation of the brake and clutch Recommended lubricant: levers should be checked before each...
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Positive battery terminal 2. Negative battery terminal 3.
Page 75
Storing a discharged battery can cause permanent To charge the battery battery damage. Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) tery as soon as possible if it seems to battery, a special (constant-volt- have discharged. Keep in mind that the age) battery charger is required.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU43010 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 3-16.) 1. Fuse box 1.
4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-30...
Page 78
Do not touch the glass part of and then connect the coupler. the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the from oil, otherwise the transpar- headlight beam if necessary. ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24112 EAU24202 EAU24310 Replacing the tail/brake light Replacing a turn signal light Replacing the license plate bulb bulb light bulb 1. Remove the passenger seat. (See 1. Remove the turn signal light lens 1. Remove the license plate light unit page 3-16.) by removing the screw.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU27011 5. Install the auxiliary light socket (to- Replacing an auxiliary light ing it out. gether with the bulb) by pushing it bulb 4. Insert a new bulb into the socket. in and turning it clockwise.
EWA10820 3. Install the brake caliper on each WARNING side by installing the bolts. It is advisable to have a Yamaha NOTE: dealer service the wheel. Make sure that there is enough space Securely support the motor-...
WARNING push the wheel forward. 40 Nm (4.0 m·kgf, 29 ft·lbf) 6. Remove the drive chain from the It is advisable to have a Yamaha rear sprocket. 7. Push down hard on the handlebar dealer service the wheel. several times to check for proper...
ECA11070 CAUTION: self. However, should your motorcycle require any repair, take it to a Yamaha Do not apply the brake after the 1. Slot dealer, whose skilled technicians have 2. Retainer...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Page 85
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10770 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
Page 87
MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild movers or inhibitors, brake flu- detergent, and a soft, clean sponge, Do not use warm water since it in- id, antifreeze or electrolyte.
EWA11130 CAUTION: WARNING NOTE: Storing the motorcycle in a Consult a Yamaha dealer for advice on Make sure that there is no oil or poorly ventilated room or cover- what products to use. wax on the brakes or tires. ing it with a tarp, while it is still...
Page 89
MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
Page 95
INDEX Air filter element, replacing ....6-12 Front and rear brake pads, checking ..6-19 Oil level warning light ......3-4 Auxiliary light bulb, replacing ....6-33 Front fork, adjusting ......3-18 Front fork, checking.......6-26 Panels, removing and installing ....6-6 Fuel ............3-15 Battery ..........
Page 96
INDEX Troubleshooting charts ......6-37 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing .... 6-32 Turn signal switch ......... 3-12 Valve clearance ........6-15 Vehicle identification number ....9-1 Wheel bearings, checking..... 6-27 Wheel (front) ......... 6-34 Wheel (rear) ..........
Page 98
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.10-0.3×1 CR...