Co-Pilot Installation - Mercury 45 Jet 50-55 Service Manual

Co-Pilot Installation

NOTE: To install Co-Pilot kit, tiller handle must be removed
and battery cables disconnected.
1. Install brake disk on swivel bracket. Position "bottom
up" lever, brake disk and "top up" lever onto swivel
bracket. Note location of pin (on steering arm) in rela-
tion to top and bottom levers as shown.
b
c
a - Swivel Bracket
b - Brake Disk
c - Bottom Up Lever
d - Top Up Lever
e - Pin, Steering Arm
2. Double nut co-pilot stud and apply Loctite No. 35 (P/N
92-59328-1) to swivel bracket end of stud and install
until flush with bottom of swivel bracket. Stake stud in
place as shown. Drive dowel pin (c) from bottom of
swivel bracket until flush with bottom of bracket.
a
c
a - Stud
b - Stake Marks
c - Dowel Pin (Driven thru Bottom of Swivel Bracket)
90-817643R1 DECEMBER 1996
e
51094
d
a
b
51093
b
c
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3. Install brake disk and brake.
b
a
a - Brake Disk (3)
b - Brake
c - Pin (Holds brake in place)
4. Lubricate driver with Never Seize Lubricant or Special
Lubricant 101 (P/N 92-13872A1). Install driver into
handle and adjust until driver (flat) is flush with handle.
b
a
a - Handle
b - Driver (Flush to slightly recessed)
5. Install components to stud. Align hex of driver with hex
in brake.
b
c
a - Handle
b - Driver
c - Plastic Washer
OUTBOARD INSTALLATION/ATTACHMENTS - 7B-21
c
a
a
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b
28063
a
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