Co-Pilot Installation - Mercury 40 Service Manual

Co-Pilot Installation

NOTE: To install Co-Pilot kit, tiller handle must be re-
moved and battery cables disconnected.
1. Install brake disk on swivel bracket. Position "bot-
tom up" lever, brake disk and "top up" lever onto
swivel bracket. Note location of pin (on steering
arm) in relation to top and bottom levers as
shown.
c
b
a - Swivel Bracket
b - Brake Disk
c - Bottom Up Lever
d - Top Up Lever
e - Pin, Steering Arm
2. Double nut co-pilot stud and apply Loctite No. 35
to swivel bracket end of stud. Install until flush
with bottom of swivel bracket. Stake stud in place
as shown. Drive dowel pin from bottom of swivel
bracket until flush with bottom of bracket.
Remove nuts.
17
a
Loctite 35 (92-59328-1)
17
a - Stud
b - Stake Marks
c - Dowel Pin (Driven thru Bottom of Swivel Bracket)
7B-20 - ATTACHMENTS/CONTROL LINKAGE
e
51094
d
a
b
51093
b
c
28063
c
5109
3. Install brake disk and brake.
b
a
a - Brake Disk (3)
b - Brake
c - Pin (Holds brake in place)
4. Lubricate driver surface with Special Lubricant
101. Install driver into handle and adjust until driv-
er (flat) is flush with handle.
108
a
108 Special Lubricant 101 (92-13872A1)
a - Handle
b - Driver (Flush to slightly recessed)
5. Install components to stud. Align hex of driver
with hex in brake.
a - Handle
b - Driver
c - Plastic Washer
c
51094
55343
b
55344
90-852572R1 JANUARY 1998