Mailbox Exit Roll And Bin Gate - Lexmark W820 Service Manual

Mailbox Exit Roll and Bin Gate

Note: This procedure covers the removal and replacement of a BIN 1 Gate and Exit Roll.
Start with BIN 10 and move sequentially to BIN 1. Remove Exit Rolls 9 through 1 by
repeating the steps in this procedure for each Roll in the Mailbox.
Removal
1.
2.
3.
4.
5.
6.
Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
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Service Manual
Remove the Actuator Cover Assembly.
Remove the Bin Tray Assembly of the Exit Roll you want to remove.
Rotate the Gate 90° and remove it from the Bin Tray Assembly.
Remove the two E-rings from the Pulley end of the Mailbox Exit Roll.
Slide the Drive Pulley and Collar off of the Roll.
Slide the Roll out of the holes in the Bin Tray, and remove the Roll.
Slide the Front Bearing onto the Roll.
Align the Mailbox Exit Roll so the keyed end of the Roll is positioned on the drive
side of the Bin Tray.
Slide the ends of the Exit Roll into the holes in the Tray.
Rotate the Rear Bearing until it slides into the hole in the Tray.
Use an E-ring, behind the Rear Bearing, to secure the Roll to the Tray.
Slide the Collar and Drive Pulley onto the end of the Roll.
Use an E-ring to secure the Pulley to the Roll.
Reinstall the Gate onto the Bin Tray Assembly.
Reinstall the Bin Tray Assembly.
Reinstall the Actuator Cover Assembly.
4025 Options