Lexmark MS81 Series Manuals

Manuals and User Guides for Lexmark MS81 Series. We have 3 Lexmark MS81 Series manuals available for free PDF download: Service Manual, Study Manual, Administrator's Manual

Lexmark MS81 Series Service Manual (645 pages)

Machine Type 4063-2xx, -4x0, -63x, -83x

Brand: Lexmark | Category: Printer | Size: 33.52 MB

Service Manual
1
Product Information

2
Edition Notice

2
- Table of Contents
  3
Notices and Safety Information

17
- Laser Notices
  17
- Safety
  20
Preface

25
- Service Manual Conventions
  25
General Information

27
- Printer Configurations
  28
  - Basic Model
    28
  - Fully Configured Model
    28
- Paper Guidelines
  30
  - Paper Characteristics
    30
    
    Grain Direction
    30
    
    Moisture Content
    30
    
    Fiber Content
    31
  - Selecting Paper
    31
  - Selecting Preprinted Forms and Letterhead
    31
  - Using Recycled Paper and Other Office Papers
    31
  - Storing Paper
    33
- Data Security Notice
  33
- Tools Required for Service
  33
Diagnostic Information

35
Service Menus

219
- Using the Printer Control Panel
  219
- Menus List
  220
- Diagnostics Menu
  220
  - Entering Diagnostics Mode
    221
  - Registration
    221
  - Print Tests
    222
    
    Print Quality Pages (Prt Quality
    222
- Hardware Tests
  222
  - Panel Test
    222
  - Button Test
    223
  - DRAM Test
    223
  - Serial Wrap Test
    224
  - USB HS Test Mode
    224
- Duplex Tests
  225
  - Quick Test
    225
  - Top Margin
    226
  - Sensor Test
    226
  - Motor Test
    226
  - Duplex Feed 1
    227
  - Duplex Feed 2
    227
- Input Tray Tests
  227
  - Feed Tests
    227
  - Sensor Tests
    228
- Output bin Tests
  228
  - Feed Tests
    228
  - Feed to All Bins
    228
  - Sensor Test
    229
  - Diverter Test
    229
- Finisher Tests
  229
  - Staple Test
    229
  - Hole Punch Test
    230
  - Feed Test (Finisher)
    230
  - Finisher Sensor Test
    230
- Base Sensor Test
  231
- Device Tests
  231
  - Quick Disk Test
    231
  - Disk Test/Clean
    232
  - Flash Test
    232
- Printer Setup
  232
  - Defaults
    232
  - Printed Page Count
    233
  - Permanent Page Count (Perm
    233
  - Processor ID
    233
  - Engine Setting [X]
    234
  - Edge to Edge
    234
  - Parallel Strobe Adjustment (Par 1 Strobe Adj)
    234
- Ep Setup
  234
  - EP Defaults
    234
  - Fuser Temperature (Fuser Temp)
    234
  - Fuser Page Count
    235
  - Warm up Time
    235
  - Transfer
    235
    
    Charge Roll
    235
    
    Print Contrast
    235
    
    Automatic Darkness Adjust (Auto Dark Adj)
    236
    
    Gap Adjust
    236
    
    Menu Settings Page
    236
    
    Reports
    236
    
    Clear Log
    237
    
    Display Log
    237
    
    Event Log
    237
    
    Installed Licenses
    237
    
    Print Log
    237
    
    Exit Diags
    238
  - Configuration Menu
    238
    
    Entering Configuration Mode
    239
    
    Reset Roller Kit Counter
    239
    
    Roller Kit Counter Value
    239
    
    Event Log
    240
    
    Menu Settings Page
    240
    
    Print Quality Pages
    240
    
    Reports
    240
    
    Size Sensing
    240
    
    Download Emuls
    241
    
    Panel Menus
    241
    
    PPDS Emulation
    241
    
    Safe Mode
    241
    
    Energy Conserve
    242
    
    Factory Defaults
    242
    
    Paper Prompts
    242
    
    Action for Prompts
    243
    
    Envelope Prompts
    243
    
    Disk Encryption
    244
    
    Erase All Information on Disk
    244
    
    Jobs on Disk
    244
    
    A5 Loading
    245
    
    Font Sharpening
    245
    
    Require Standby
    245
    
    Wipe All Settings
    245
    
    Key Repeat Initial Delay
    246
    
    Key Repeat Rate
    246
    
    LES Applications
    246
    
    UI Automation
    246
    
    Clear Custom Status
    247
    
    Clear Supply Usage History
    247
    
    USB Speed
    247
    
    Wiper Message
    247
    
    Automatically Display Error Screens
    248
    
    USB Pnp
    248
  - Entering Invalid Engine Mode
    248
  - Entering Recovery Mode
    248
  - Accessing the Network SE Menu
    249
  - Service Engineer Menu
    249
    
    Accessing the Service Engineer (SE) Menu
    249
    
    Service Engineer (SE) Menu
    249
Repair Information

251
- Removal Precautions
  251
  - Handling ESD-Sensitive Parts
    251
  - Controller Board/Control Panel Replacement
    252
  - Esf Solutions Backup
    252
  - Ribbon Cable Connectors
    253
    
    Zero Insertion Force (ZIF) Connectors
    253
    
    Horizontal Top Contact Connector
    254
    
    Horizontal Bottom Contact Connector
    257
    
    Vertical Mount Contact Connector
    260
    
    Horizontal Sliding Contact Connector
    263
    
    Low Insertion Force (LIF) Connector
    266
- Adjustments
  267
  - Media Aligner Roller Adjustment
    269
  - Polygon Printhead Mechanical Registration Adjustment
    270
- Removal Procedures
  272
- Base Printer - Cover Removals
  273
  - Left Cover Removal
    273
  - Rear Lower Cover Removal
    276
  - Top Cover Removal
    278
  - Right Cover Removal
    278
  - Rear Door Removal
    280
- Base Printer- Front Removals
  281
  - Duplex Exit Diverter Removal
    282
  - Front Door Removal
    284
  - Inner Guide Deflector Removal
    285
  - Laser Printhead Removal
    286
  - Left Inner Cover Removal
    291
  - Media Aligner Roller Removal
    293
  - Media Turn Guide Removal
    295
  - Media Vertical Guide Removal
    296
  - MPF Feeder Lift Plate Removal
    298
  - MPF Pick Roller Removal
    301
  - MPF Tray Removal
    303
  - Right Inner Cover Removal
    304
  - Sensor (Input) Removal
    305
  - Sensor (Toner Density) Removal
    307
  - Transfer Roller Left Arm with Cable Removal
    308
  - Transfer Roller Right Arm Removal
    309
  - Transfer Roller Removal
    312
- Base Printer - Rear Removals
  314
  - Duplex Motor Removal
    314
  - Fuser Removal
    316
  - Fuser Access Door Removal
    318
  - Left Frame Pivot Removal
    319
  - Output bin Sensor Cover Removal
    320
  - Right Frame Pivot Removal
    321
  - Sensor (Rear Door Interlock) Removal
    322
- Base Printer - Top Removals
  322
  - Sensor (Standard bin Full) Removal
    323
  - Standard bin Cover Removal
    324
  - Upper Redrive Removal
    325
- Base Printer - Bottom Removals
  327
  - Duplex Front Flap Removal
    328
  - Duplex Rear Flap Removal
    329
  - Left Frame Extension Removal
    330
  - Media Tray Removal
    332
  - Pick Roller Assembly Removal
    333
  - Right Frame Extension
    334
  - Sensor (Duplex Path) Removal
    335
  - Sensor (Tray 1 Media Out) Removal
    336
  - Separator Roller Assembly Removal
    338
- Base Printer - Left Removals
  339
  - Controller Board Removal
    340
  - Controller Board Access Cover Removal
    341
  - Controller Board Access Shield Removal
    342
  - Fuser Drive Motor Removal
    342
  - Main Cooling Fan Removal
    344
  - Main Drive Motor Removal
    345
  - Media Feeder Removal
    347
  - PCBA Housing Removal
    348
  - Sensor (Control Panel Interlock) Removal
    350
  - Sensor (Pick Roller Position) Removal
    351
  - Toner Add Motor Removal
    352
- Base Printer - Right Removals
  353
  - Cartridge Cooling Fan Removal
    354
  - Duplex Cooling Fan Removal
    355
  - HVPS Removal
    356
  - LVPS Removal
    357
- Control Panel Removals
  360
- 250/550-Sheet Media Tray Option Removals
  397
  - 250/550-Sheet Media Tray and Drawer Assembly Removal
    397
  - Media Tray Separation Roller Removal
    398
  - Media Tray Assembly Removal
    398
  - Media Tray Front Cover Removal
    398
  - Drawer Pick Roller Removal
    399
  - Sensor (Pick Roll Position) Removal
    399
  - Drawer Assembly Rear Cover Removal
    400
  - Drawer Assembly Left Cover Removal
    401
  - Drawer Controller PCBA Removal
    402
  - Drawer Upper Interface Cable Removal
    403
  - Drawer Lower Interface Cable Removal
    404
  - Drawer Media Feeder Removal
    405
  - Drawer Transport Motor Removal
    407
  - Sensor (Drawer Pass Through) Removal
    408
  - Sensor (Pick) Removal
    410
- High Capacity Input Tray Option Removals
  413
  - HCIT and Drawer Assembly Removal
    413
  - HCIT Removal
    414
  - HCIT Drawer Assembly Removal
    414
  - HCIT Separator Roll Assembly Removal
    415
  - HCIT Media Guide Removal
    415
  - HCIT Front Cover Removal
    416
  - HCIT Pick Arm Assembly Removal
    418
  - HCIT Drawer Assembly Rear Cover Removal
    419
  - HCIT Drawer Assembly Left Cover Removal
    420
  - HCIT Drawer Assembly Right Cover Removal
    422
  - HCIT Controller PCBA Removal
    424
  - HCIT Top Cover Assembly Removal
    425
  - HCIT Lift Drive Motor Removal
    427
  - HCIT Drawer Assembly Interface Cable Removal
    429
  - Sensor (HCIT Media Low) with Flag Removal
    430
  - Sensor (Pick Roll Position) Removal
    431
  - Sensor (HCIT Pick) Removal
    433
  - HCIT Media Feeder Removal
    434
- Output Expander Option Removals
  437
- High Capacity Output Expander Option Removals
  450
  - High Capacity Output Expander Assembly Removal
    450
  - HCOE Top Cover Removal
    450
  - HCOE Rear Door Removal
    451
  - HCOE Sensor Cover Removal
    452
  - Sensor (HCOE Media bin Full) with Flag Removal
    453
  - HCOE Right Outer Cover Removal
    453
  - HCOE Left Cover Removal
    455
  - HCOE Controller PCBA Removal
    457
  - HCOE Lower Interface Cable Removal
    459
  - HCOE Upper Interface Cable Removal
    460
- Staple Finisher Option Removals
  461
  - Staple Finisher Assembly Removal
    461
  - Stapler Rear Door Removal
    462
  - Stapler Right Cover Removal
    464
  - Sensor (Cartridge Door Interlock) Removal
    466
  - Stapler Door Close Limit Switch Removal
    466
  - Stapler Carriage Assembly Removal
    469
  - Stapler Left Cover Removal
    470
  - Stapler Cartridge Access Door Removal
    472
  - Stapler Top Cover Removal
    472
  - Stapler Spring with String Removal
    474
  - Media Stack Flap (Right) Removal
    475
  - Media Stack Flap (Left) Removal
    476
  - Standard Output bin LED Removal
    479
  - Sensor (Finisher bin Media Present) Removal
    480
  - Tamper Motor (Right) Removal
    481
  - Tamper Motor (Left) Removal
    481
  - Tamper Drive Belt Removal
    482
  - Paddle Drive Motor Removal
    483
  - Stapler Lower Interface Cable Removal
    484
  - Stapler Controller PCBA Removal
    486
  - Sensor (bin Full Send) Removal
    487
  - Sensor (bin Full Receive) Removal
    488
- Mailbox Option Removals
  490
  - Mailbox Assembly Removal
    490
  - Mailbox Top Cover Removal
    490
  - Mailbox Rear Door Removal
    490
  - Mailbox Right Cover Removal
    492
  - Mailbox Spring with String Removal
    493
  - Mailbox Solenoid Removal
    494
  - Mailbox Left Cover Removal
    496
  - Mailbox Controller PCBA Removal
    497
  - Sensor (Mailbox Divert Motor) Removal
    499
  - Mailbox Lower Interface Cable Removal
    500
  - Mailbox Upper Interface Cable Removal
    502
  - Mailbox Divert Motor Removal
    502
  - Mailbox Media bin Full Flag Removal
    504
  - Sensor (Mailbox bin Full Receive) Removal
    505
  - Mailbox Belt Removal
    508
  - Mailbox Output bin LED Assembly Removal
    510
Component Locations

515
- Connectors
  515
- Controller Board
  515
Maintenance

523
- Inspection Guide
  523
- Scheduled Maintenance
  525
  - Fuser Maintenance Kits
    525
    
    Replacing Fuser Maintenance Kits
    525
    
    Identifying the Type of Fuser Used in the Printer
    526
  - Resetting the Roller Kit Counter
    527
- Preventive Maintenance
  528
  - Device-Specific Preventive Maintenance
    528
- Lubrication Specification
  528
- Cleaning the Printer
  528
Parts Catalog

530
- Legend
  530
- Assembly 1: Covers
  533
- Assembly 2: Paper Path
  535
- Assembly 3: Fusers
  537
- Assembly 4: Electronics
  539
- Assembly 5: Drive Motors
  543
- Assembly 6: Duplex
  545
- Assembly 7: Frame
  547
- Assembly 8: Control Panel
  549
- Assembly 9: Paper Tray
  553
- Assembly 10: Input Options
  555
- Assembly 11: 250-Sheet Tray Option
  557
- Assembly 12: 550-Sheet Tray Option
  559
- Assembly 13: High Capacity Input Tray Option 1
  561
- Assembly 14: High Capacity Input Tray Option 2
  563
- Assembly 15: Output Options
  565
- Assembly 16: Output Expander Option
  567
- Assembly 17: High Capacity Output Expander Option
  569
- Assembly 18: Staple Finisher Option 1
  571
- Assembly 19: Staple Finisher Option 2
  573
- Assembly 20: Mailbox Option 1
  575
- Assembly 21: Mailbox Option 2
  577
- Assembly 22: Miscellaneous
  579
- Assembly 23: Power Cords
  581
Appendix A: Printer Specifications

583
- Power Specifications
  583
- Operating Clearances
  584
- Acoustics
  584
- Environment
  585
- Processor
  585
Appendix B: Options and Features

587
- Available Internal Options
  587
- Input Options Supported
  587
- Output Options Supported
  587
- Physical Specifications (Options)
  588
- Options Configurations
  588
Appendix C: Theory of Operation

589
- Models Ms81X and Ms71X Paper Path Rollers and Sensors
  590
- Models Ms81X and Ms71X Sensors
  591
- Functions of Main Components - Need a New Title
  591
  - Media Tray Assembly
    591
  - Rear Media Guide
    591
  - Side Media Guide
    591
- Media Tray
  592
  - Media Feeder
    592
  - Sensor (Media Size)
    592
  - Sensor (Pick Roller Position)
    592
- Multi-Purpose Feeder (MPF)
  592
  - MPF Pick Roller
    593
  - MPF Pick Solenoid
    593
- Registration
  593
  - Sensor (Input)
    594
- Duplex
  594
  - Sensor (Duplex Path)
    594
- Transfer
  594
  - Transfer Roller
    594
- Printhead
  595
- Fuser Components
  596
  - Heat Belt (Belt Fuser)
    597
  - Heat Belt (Hot Roll Fuser)
    597
  - Pressure Roll
    597
  - Heater Lamp (Hot Roll Fuser)
    597
  - Thermistor
    597
  - Sensor (Fuser Exit)
    598
  - Sensor (Narrow Media) (Hot Roll Fuser Only)
    598
- Exit
  598
  - Sensor (Standard bin Full)
    598
- Drive
  599
  - Main Drive Motor Assembly
    599
  - Fuser Drive Motor Assembly
    599
  - Toner Add Motor Assembly
    599
  - Redrive Motor Assembly
    599
- Sensors
  600
- Electrical Components and Controller
  600
  - Sensor (Control Panel Door Interlock)
    601
  - Sensor (Rear Door Interlock)
    601
  - Main Cooling Fan
    601
  - Cartridge Cooling Fan
    601
  - Duplex Cooling Fan
    601
  - Fuser Cooling Fan (Hot Roll Printer Only)
    601
  - LVPS Board Assembly
    602
  - HVPS Board Assembly
    602
  - Controller Board
    602
- Xerographic and Print Cartridge Components
  602
- Supported Paper Sizes, Types, and Weights
  606
- Output Options Theory
  610
  - Output Expander Theory
    610
  - High Capacity Output Expander Theory
    611
  - Mailbox Theory
    612
  - Staple Finisher Theory
    613
Appendix D: Acronyms

615
- Acronyms
  615
Index

617
Part Number Index

625
Part Name Index

635

Lexmark MS81 Series Study Manual (108 pages)

Brand: Lexmark | Category: Printer | Size: 5.17 MB

Table of Contents
5
Lexmark Ms71X/Ms81X & Mx71X/Mx81X Product Study Guide Rev
6
Laser Printer Naming Convention

10
Product Lineup

11
- Lexmark Ms71 X /Ms81
  
  11
- Exmark Ms71 /Ms81
  
  11
- Exmark Mx71 /Mx81
  
  11
Tli, Type and Serial Number Location

12
Technical Information

13
- Printer Specifications : Ms71 X /Ms81
  
  13
- Duty Cycle : Ms71 X /Ms81
  
  14
- Print Speed : Ms71 X /Ms81
  
  14
- Time to First Print (Ttfp): Ms71 X /Ms81
  
  14
- Media Options : Ms71
  
  15
  - Input Options: Ms71X
    16
  - Output Options: Ms71X
    17
  - Furniture Options: Ms71X
    18
  - Media Size Support: Ms71X
    19
  - Input Options: Ms81X
    20
  - Output Options: Ms81X
    21
  - Furniture Options: Ms81X
    22
  - Media Size Support: Ms81X
    23
Technical Information

24
- Specifications : Mx71
  
  24
- Duty Cycle: Mx71X/Mx81X
  
  25
- Print Speed : Mx71
  
  25
- Time to First Print (Ttfp): Mx71
  
  25
- Scanner and Fax Specifications : Mx71
  
  26
- Adf Scan Speed : Mx71
  
  26
- Time to First Copy (TTFC): Mx71X/Mx81X
  
  27
- Media Options : Mx71
  
  28
  - Input Options: Mx71X
    29
  - Output Options: Mx71X
    30
  - Furniture Options: Mx71X
    30
  - Media Size Support: Mx71X
    31
  - Input Options: Mx81X
    32
  - Output Options: Mx81X
    33
  - Furniture Options: Mx81X
    33
  - Media Size Support: Mx81X
    34
Theory of Operation

35
Control Panel and Menus

54
Supplies

69
Hardware Ship and Store

84
Firmware and Functionality Changes

85
- Error Code Formatting
  
  85
  - Decoding Paper Jam Sub-Error Codes <.XX
    85
- Auto Reboot - Error Recovery
  
  86
  - Sample Generic Control Panel Messages after Auto Reboot
    87
- Safe Mode
  
  88
- Restore Point
  
  90
- Other Function Highlights
  
  91
- Event Log Summary
  
  93
Complex Parts and Procedures

94
- Control Panel
  
  95
- Controller Board
  
  95
- Laser Printhead
  
  98
- Media Aligner Roller
  
  98
- Zero Insertion Force (Zif) Connectors
  
  99
- Low Insertion Force (Lif) Connector
  
  106
  - How to Insert a Cable into the LIF Connector
    106
- Mirrored Nvram Components
  
  107
  - Controller Board
    107
  - Control Panel
    107
- Adf Skew Adjustment
  
  107
Package Contents

108
- Ms71 X /Ms81
  
  108
- Mx71 X /Mx81
  
  108

Lexmark MS81 Series Administrator's Manual (52 pages)

Embedded Web Server-Security: Administrator's Guide

Brand: Lexmark | Category: Printer | Size: 0.53 MB

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More Lexmark Manuals

Lexmark MS81 Series Manuals

Lexmark MS81 Series Service Manual (645 pages)

Table of Contents

Product Information

Edition Notice

Notices and Safety Information

Preface

General Information

Diagnostic Information

Service Menus

Repair Information

Component Locations

Maintenance

Parts Catalog

Appendix A: Printer Specifications

Appendix B: Options and Features

Appendix C: Theory of Operation

Appendix D: Acronyms

Index

Part Number Index

Part Name Index

Lexmark MS81 Series Study Manual (108 pages)

Table of Contents

Laser Printer Naming Convention

Product Lineup

Lexmark Ms71 X /Ms81

Exmark Ms71 /Ms81

Exmark Mx71 /Mx81

Tli, Type and Serial Number Location

Technical Information

Printer Specifications : Ms71 X /Ms81

Duty Cycle : Ms71 X /Ms81

Print Speed : Ms71 X /Ms81

Time to First Print (Ttfp): Ms71 X /Ms81

Media Options : Ms71

Technical Information

Specifications : Mx71

Duty Cycle: Mx71X/Mx81X

Print Speed : Mx71

Time to First Print (Ttfp): Mx71

Scanner and Fax Specifications : Mx71

Adf Scan Speed : Mx71

Time to First Copy (TTFC): Mx71X/Mx81X

Media Options : Mx71

Theory of Operation

Electrophotographic (Ep) Process

Paper Transport System Enhancements and Changes

Scanner System : Mx71

Control Panel and Menus

Ms71X, Ms810N/Dn, Ms811N/Dn, Ms812Dn Control Panel

Ms810De Control Panel

Ms812De Control Panel

Mx710 Control Panel

Mx711/Mx81X Control Panel

Service Menus : Ms71

Supplies

Supply Changes and Key Updates

Supply Life Messaging Information

Detection of Non-Genuine Supplies

Toner Cartridges

Maintenance Items

Fuser Information

Hardware Ship and Store

Cartridge Shutter/Plunger

Belt Fuser (MS810, MX710, MX810 Series)

Hot Roll Fuser (MS710 Series)

Firmware and Functionality Changes

Error Code Formatting

Auto Reboot - Error Recovery

Safe Mode

Restore Point

Other Function Highlights

Event Log Summary

Complex Parts and Procedures

Control Panel

Controller Board

Laser Printhead

Media Aligner Roller

Zero Insertion Force (Zif) Connectors

Low Insertion Force (Lif) Connector