Subaru 2001 FORESTER Service Manual page 42

11) Fit ST1 and ST2 over the end of rack, and
install rack bushing.
ST1 926400000 GUIDE
ST2 927660000 GUIDE
CAUTION:
¼ If burrs, or nicks are found on this guide and
rack shaft portion, remove by filing.
¼ Dip rack bushing in specified power steering
fluid before installing, and pay attention not to
damage O-ring and oil seal.
(1) Rack bushing ASSY
12) Insert rack stopper into cylinder tube until
internal groove (on cylinder side) is aligned with
external groove (on rack stopper). Turn rack stop-
per with ST so that rack stopper hole is seen
through cylinder slits.
13) Insert rack stopper into rack housing, and
wrap circlip using a sharp pointed pliers to secure
rack stopper in position.
CAUTION:
Be careful not to scratch rack while winding
circlip.
NOTE:
Rotate wrench another 90 to 180° after the end of
circlip has been wrapped in.
14) Fit mounting rubber onto rack housing.
STEERING GEARBOX [LHD MODEL]
S4M0407A
S4M0167
PS-41
Power Assisted System (Power Steering)
15) Apply genuine grease to pinion gear and bear-
ing of valve assembly.
16) Install gasket on valve assembly. Insert valve
assembly into place while facing rack teeth toward
pinion.
CAUTION:
Be sure to use a new gasket.
NOTE:
Do not allow packing to be caught when installing
valve assembly.
(1) Valve ASSY
17) Tighten bolts alternately to secure valve
assembly.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
CAUTION:
Be sure to alternately tighten bolts.
18) Install lock washers and tighten left and right
tie-rods into rack ends.
On condition
L: Approximately 40 mm (1.57 in)
G4M0158
S4M0155B