Brake Disc Inspection; Master Cylinder Removal And Disassembly - Suzuki DL650K5 Service Manual

BRAKE DISC INSPECTION

Visually check the brake disc for damage or cracks.
Measure the thickness with a micrometer.
Replace the disc if the thickness is less than the service limit or if
damage is found.
% Front disc thickness: Service Limit: 4.5 mm (0.18 in)
$ 09900-20205: Micrometer (0 – 25 mm)
Measure the runout with a dial gauge.
Replace the disc if the runout exceeds the service limit.
% Front disc runout: Service Limit: 0.30 mm (0.012 in)
$ 09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
* Brake disc removal ("7-10)
* Brake disc installation ("7-14)
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
• Remove the rear view mirror and brake lever cover.
• Drain the brake fluid. ("7-60)
• Disconnect the front brake switch coupler 1.
• Place a rag underneath the union bolt on the master cylinder
to catch any spilt brake fluid. Remove the brake hose union
bolt and disconnect the brake hose.
#
Immediately and completely wipe off any brake fluid
contacting any part of the motorcycle. The fluid reacts
chemically with paint, plastics and rubber materials,
etc. and will damage them severely.
• Remove the master cylinder 2.
CHASSIS 7-65