Caliper Reassembly And Remounting - Suzuki DL650K5 Service Manual

RUBBER PARTS
Inspect the rubber parts for damage. If any damage is found,
replace them with the new ones.

CALIPER REASSEMBLY AND REMOUNTING

Reassemble and remount the caliper in the reverse order of
removal and disassembly. Pay attention to the following points:
• Wash the caliper bores and pistons with specified brake fluid.
Particularly wash the dust seal grooves and piston seal
grooves.
, Specification and Classification: DOT 4
#
* Wash the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to wash them.
* Do not wipe the brake fluid off after washing the
components with a rag.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvent such as gasoline, kerosine or the
others.
* Replace the piston seals and dust seals with the new
ones when reassembly.
* Apply the brake fluid to both seals when installing
them.
PISTON SEAL
• Install the piston seals as shown in the illustration.
• Install the piston to the caliper.
1 Dust seal
2 Piston seal
3 Caliper
CHASSIS 7-63