Clutch Parts Inspection - Suzuki GSX1300BK B-King Service Manual

• Install the clutch cover and tighten its bolts (22) to the
specified torque.
Tightening torque
Clutch cover bolt (c): 10 N·m (1.0 kgf-m, 7.0 lb-ft)
NOTE
Fit the clamp to the bolt (22).
22
(c)

Clutch Parts Inspection

Refer to "Clutch Removal (Page 5C-15)" and "Clutch
Installation (Page 5C-17)".
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate thickness
Service limit (No. 1 drive plate): 2.62 mm (0.103 in)
Service limit (No. 2 and No. 3 drive plates): 3.42 mm
(0.135 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate claw width
Service limit (No. 1 drive plate): 13.05 mm (0.514 in)
Service limit (No. 2 and No. 3 drive plate): 13.10 mm
(0.516 in)
I823H1530056-04
Measure each driven plate for distortion with a thickness
gauge and surface plate.
B823H15306018
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
(A)
I649G1530056-03
Clutch: 5C-21
(A)
I649G1530057-03
(B)
I649G1530058-03