4) Disconnect the gear position switch coupler (1).
5) Remove the gear position switch (2).
Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with a new one.
NOTE
Align the gear position switch pin "A" with
the gearshift cam hole "B".
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
"A"
1
I718H1520042-01
2
I718H1520043-01
"B"
I718H1520044-01
Manual Transmission:
• Apply thread lock to the gear position switch bolts and
tighten them to the specified torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
GP switch mounting bolt (a): 6.5 N·m (0.65 kgf-m,
4.7 lb-ft)
(a)
• Route the gear position switch lead wire. Refer to
"Wiring Harness Routing Diagram in Section 9A
(Page 9A-8)".
Gearshift Lever Construction
3
(a)
(b)
1. Gearshift lever
2. Gearshift link arm
3. Gearshift link rod
"A": Footrest top surface
5B-13
I718H1520045-02
B718H15206016
2
"A"
1
"a "
I718H1520074-02
"a": 45 – 55 mm (1.8 – 2.2 in)
: 40 N⋅m (4.0 kgf-m, 29.0 lb-ft)
: 23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
: Apply grease.