Torque Specifications - Polaris Sportsman 400 Service Manual

TORQUE SPECIFICATIONS

Fastener
Blind Plug (Oil Pressure)
Camshaft Sprocket
Camshaft Chain Tensioner Lever
Camshaft Chain Tensioner
Camshaft Chain Tensioner Cap
Carburetor Adaptor
Crankcase
Crankshaft Slotted Nut (Cam Chain Drive Sprocket)
Cylinder Base Bolts
Cylinder Head Bolts
Drive Clutch Bolt
Flywheel
Oil Delivery Pipe
Oil Drain Bolt (Crankcase)
Oil Filter Pipe Fitting
Oil Hose Fitting
Oil Pump
Oil Pump Case Screw
One Way Valve
Recoil Housing
Rocker Cover
Rocker Support
Rocker Adjuster Screw
Water Pump Impeller Nut
Water Pump Housing Cover
Stator Plate
Starter Motor
Spark Plug
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TORQUE SPECIFICATIONS
Size
1/8 PT
(28tpi)
6mm
6mm
6mm
11mm
8mm
8mm
28mm
10mm
6mm
11mm
6mm
7/16 - 20
16mm
12mm
14mm
20mm
1/8 Pipe
Thread
6mm
5mm
11mm
6mm
6mm
8mm
6mm
6mm
6mm
6mm
6mm
14mm
ENGINE
400
EH42PLE EH50PLE
Ft. Lbs. (Nm) Ft. Lbs. (Nm)
6.5-11 (9-15 Nm) 6.5-11 (9-15 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
14-19 (20-25 Nm) 14-19 (20-25 Nm)
12-14 (16-20 Nm) 12-14 (16-20 Nm)
14-15 (19-21 Nm) 14-15 (19-21 Nm)
35-51 (47-69 Nm) 35-51 (47-69 Nm)
45-49 (61-67 Nm) 45-49 (61-67 Nm)
6-8 (9-11 Nm) 6-8 (9-11 Nm)
Refer to Engine Refer to Engine
Assembly for Assembly for
torque procedure torque procedure
40 (55 Nm) 40 (55 Nm)
58-72 (78-98 Nm) 58-72 (78-98 Nm)
11-15 (15-21 Nm) 11-15 (15-21 Nm)
14-17 (19-23 Nm) 14-17 (19-23 Nm)
36-43 (49-59 Nm) 36-43 (49-59 Nm)
6.5-11 (9-15 Nm) 6.5-11 (9-15 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
1.5-2 (2-3 Nm) 1.5-2 (2-3 Nm)
14-19 (20-25 Nm) 14-19 (20-25 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
7-8 (9-11 Nm) 7-8 (9-11 Nm)
8-10 (11-13 Nm) 8-10 (11-13 Nm)
6-7 (8-10 Nm) 6-7 (8-10 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm)
9-11 (12-15 Nm) 9-11 (12-15 Nm)
500
3.1