Gear Shift Selector Installation; Boot Replacement - Polaris Sportsman 400 Service Manual

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GEAR SHIFT SELECTOR INSTALLATION

1. Place gear shift selector back into the mounting
bracket and replace five bolts.
2. Reconnect linkage rods to gear shift selector
slides.
Adjust as required.
adjustment procedures.
3. Replace remaining parts.

BOOT REPLACEMENT

NOTE: If moisture is found in the gear shift selector
the boot should be replaced.
1. Using a slotted screwdriver, remove cap from
gear shift knob.
2. Remove torx screw securing knob to selector
rod.
3. Pull selector knob off selector rod.
4. Remove band clamp on rubber boot.
5. Slide boot off selector rod and replace with a
new one.
6. Apply RTV silicone to selector rod to seal top of
boot.
7. Place band clamp in position and tighten using
CV boot clamp pliers.
8. Replace shift knob, securing it to selector rod
with screw removed in step 2.
9. Push shift knob cover back into place. Allow
approximately 12 hours for RTV silicone to cure.
- projex@inbox.lv -
See linkage
Seal with
RTV silicone
TRANSMISSION
Cap
Screw
Knob
Clamp
Boot
8.5

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Sportsman 500Sportsman 500 h.o.Sportsman 500 duse

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