Polaris Sportsman 400 Service Manual page 255

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AWD FRONT HOUSING DISASSEMBLY, CONT.

3. Remove output shaft assembly, large shim, and

thrust button with its small shim.

4. Clean all parts and inspect spacers for wear.

Inspect ring gear for chipped, broken, or missing

5. Remove pinion cover and O-ring.

6. Unscrew fill plug and remove pinion shaft

assembly. Inspect pinion gear for chipped broken

or missing teeth.

NOTE: Pinion shaft assembly will not clear the fill plug

unless it is backed out.

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