General Information; Torque Specifications - Engine - Polaris ACE 900 2017 Service Manual

ENGINE / COOLING SYSTEM

GENERAL INFORMATION

TORQUE SPECIFICATIONS - ENGINE

ENGINE / COOLING SYSTEM
ITEM
Engine Components
Engine Mount Fasteners
Spark Arrestor Fastener
One-Way Clutch
Retaining Screws
Connecting Rod Bolts
Crankcase Bolts M10
Crankcase Bolts M8
Crankcase Bolts M6
Crankcase Oil Gallery
Plug (M20)
Crankcase Oil Gallery
Plug (1/2 NPT)
Oil Pump Mounting Bolts
Oil Pump Pick-Up
Retaining Screws
Oil Sump Cover M8 Bolts
Oil Sump Cover M6 Bolts
Oil Cooler Bolts
Flywheel Retaining Bolt
Stator Cover Screws
Cylinder Head Bolts
Camshaft Sprocket Bolts
Hydraulic Cam Chain
Tensioner
3.4
TORQUE
40 ft-lbs (54 Nm)
8 ft-lbs (11 Nm)
106 in-lbs (12 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add'n
90°
Torque in sequence:
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add'n
90°
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
22 ft-lbs (30 Nm)
16 ft-lbs (22 Nm)
7 ft-lbs (10 Nm)
7 ft-lb (10 Nm)
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
7 ft-lb (10 Nm)
133 ft-lbs (180 Nm)
9 ft-lb (12 Nm)
Torque in sequence:
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb
(10 Nm)
11 ft-lb (15 Nm)
29 ft-lb (40 Nm)
ENGINE / COOLING SYSTEM
ITEM
Mechanical Cam Chain
Tensioner
Mechanical Tensioner
Plunger Bolt
Camshaft Carrier Bolts
Spark Plug
Valve Cover Bolts
Exhaust System
Exhaust Head Pipe
Fasteners
Front Box Heat Shield
Fasteners
Muffler Heat Shield
Fasteners
Access Panel Heat Shield
Fasteners
Lower Bumper Brackets
Cooling System
Radiator Mounting
Fasteners
Radiator Mount to Frame
Fasteners
Cooling Hose Routing
Clamp Fasteners
Cooling Hose Gear
Clamps
Thermostat Cover Bolts
Coolant Bleed Screw
Water Pump Impeller Bolt
Water Pump Cover Bolts
Water Pump Mounting
Bolts
9929422 R02 - 2017-2019 ACE 900 Service Manual
TORQUE
7 ft-lb (10 Nm)
15 ft-lb (20 Nm)
7 ft-lb (10 Nm)
9 ft-lbs (12 Nm)
7 ft-lbs (10 Nm)
18 ft-lbs (24 Nm)
10 ft-lbs (14 Nm)
10 ft-lbs (14 Nm)
10 ft-lbs (14 Nm)
8 ft-lbs (11 Nm)
7 ft-lbs (10 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
35 in-lbs (4 Nm)
7 ft-lbs (10 Nm)
89 in-lb (10 Nm)
7 ft-lb (10 Nm) (Apply
Loctite® 204™ to bolt
threads)
7 ft-lb (10 Nm) (Apply
Loctite® 204™ to bolt
threads)
7 ft-lb (10 Nm) (Apply
Loctite® 204™ to bolt
threads)
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