Polaris Sportsman 400 Service Manual page 294

TRANSMISSION ASSEMBLY, CONT.
16. Make sure surface of access plate and transmission
are clean and free of oil and grease.
Apply 3Bondt 1215 to mating surface of
transmission case. Install access plate with notch to
front as shown, torque screws to specification.
Access Plate Screws:
8 - 10 ft. lbs. (11-14 Nm)
17. Using the Magnum crankshaft installation tool,
lubricate and carefully install the front seal until flush
with housing.
18. Assemble Hi/Low/Reverse shaft as shown. Machined (flat) side of retainer should face direction of thrust. Sliding
high/reverse engagement dog is symmetrical and can be installed either way. The low gear dog must face low
gear.
Bearing
Low Gear
Retaining
Ring
Needle
Washer
Bearing
- projex@inbox.lv -
Engagement
Reverse Gear
Dog, Low
H/L/R Shaft
Retaining
Ring
TRANSMISSION
Retaining
Needle
Ring
Bearing
Retaining
Ring
Engagement
Dog, High/Rev
High
Bearing
Gear
Washer
Needle
Retaining
Bearing
Ring
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