Front Caliper Assembly - Polaris Sportsman 400 Service Manual

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FRONT CALIPER ASSEMBLY

1. Install new O-rings in the caliper body. Be sure groove

is clean and free of residue or brakes may drag.

2. Coat piston with clean DOT 3 brake fluid. Install piston

with a twisting motion while pushing inward. Piston

should slide in and out of bore smoothly, with light

3. Lubricate the mounting bracket pins with Polaris

Premium All Season Grease, and install the rubber

dust seal boots.

Polaris Premium All Season Grease

4. Compress the mounting bracket and make sure the

dust seals are fully seated. Install the pads as shown

on page 9.15. Clean the disc and pads with brake

parts cleaner or denatured alcohol to remove any dirt,

oil or grease.

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