Polaris Sportsman 400 Service Manual page 299

TRANSMISSION
TRANSMISSION ASSEMBLY, CONT.
30. Pre-lubricate all bearings with Polaris Premium
Synthetic GearCase Lubricant before installing cover.
31. Place the bellcranks in neutral so shift fork shafts will
engage into the spring loaded detents of case cover.
32. Be sure sealing surfaces
transmission case are clean. Apply 3Bondt 1215
to surface of case and install cover bolts. Torque to
specification in three steps, following a cross
pattern. Start with the center (2) bolts.
Torque 5/16 bolts (2)
17 - 20 ft. lbs. (23.5 - 27.7 Nm)
Torque 1/4 bolts
8 - 10 ft. lbs. (11 - 11.4 Nm)
33. Install seal installation tool in drive gear as shown.
Lubricate new seal with grease and slide onto tool.
Drive seal into place using large end of slide
hammer. Repeat procedure for other side.
Seal Installation Tool
(Slide Hammer) PN 2871698
(Seal Guide) PN 2871699
8.30
- projex@inbox.lv -
of cover and
Start with two
center bolts