Pre-Ride Inspection - Polaris Sportsman 400 Service Manual

MAINTENANCE
PERIODIC MAINTENANCE CHART, CONT.
Item
" General Lubrication
" Front Hubs/Fluid Check
" Front Hubs/Fluid Change
" Front Gearcase Lubricant
Drive Belt
Clutches (Drive And Driven)
"
Transmission Oil Level
Shift Linkage
Shift Selector Box
H Steering
H Toe Adjustment
" Front Suspension
" Rear Suspension
Tires
H Brake Fluid
" Brake Fluid Level
"
Brake Lever Travel
H
Brake Pad Wear
Auxiliary Brake Adjustment
Brake System
Wheels
Frame Nuts, Bolts, Fasteners
PRE-RIDE / DAILY INSPECTION
Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.
S
Tires - check condition and pressures
S
Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank
S
All brakes - check operation and adjustment (includes auxiliary brake)
S Throttle - check for free operation and closing
S Headlight/Taillight/Brakelight - check operation of all indicator lights and switches
S Engine stop switch - check for proper function
S Wheels - check for tightness of wheel nuts and axle nuts; check to be sure axle nuts are se-
cured by cotter pins
S Air cleaner element - check for dirt; clean or replace
S Steering - check for free operation noting any unusual looseness in any area
S Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
S Engine coolant - check for proper level at the recovery bottle
2.2
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CHASSIS
Frequency
(Whichever comes first)
Hours Calendar
50 hrs 3 months 500 (800)
50 hrs 6 months 500 (800)
100 hrs 12 months 1000 (1600)
100 hrs 12 months 1000 (1600)
50 hrs 6 months 500 (800)
100 hrs 12 months 1000 (1600)
25 hrs Monthly 250 (400)
50 hrs 6 months 500 (800)
200 hrs 24 months 2000 (3200)
50 hrs 6 months 500 (800)
As required As required
50 hrs 6 months 500 (800)
50 hrs 6 months 500 (800)
Pre-ride Pre-ride
200 hrs 24 months 2000 (3200)
Pre-ride Pre-ride
Pre-ride Pre-ride
10 hrs Monthly 100 (160)
As required As required
Pre-ride Pre-ride
Pre-ride Pre-ride
Pre-ride Pre-ride
Miles Remarks
(Km)
Lubricate All Fittings, Pivots, Cables, Etc.
Check monthly
Check monthly
Inspect Monthly; Change Annually
Inspect - Adjust, Replace if Necessary
Inspect, Clean
Inspect Monthly; Change Annually
Inspect,Lubricate, Adjust
Change Lubricant Every Two Years
Inspect Daily, Lubricate
Periodic Inspection, Adjust When Parts are Re-
placed
Inspect - Lubricate
Inspect - Lubricate
Inspect Daily, Pre-Ride Inspection Item
Change Every Two Years
Inspect Daily, Pre-Ride Inspection Item
Inspect Daily, Pre-Ride Inspection Item
Inspect Periodically
Inspect Deflection Daily; Adjust
Pre-Ride Inspection Item
Pre-Ride Inspection Item
Pre-Ride Inspection Item