Recoil Disassembly/Inspection - Polaris Sportsman 400 Service Manual

ENGINE

RECOIL DISASSEMBLY/INSPECTION

CAUTION: The recoil is under spring tension. A face
shield and eye protection is required during this proce-
dure.
Replace any parts found to be worn or damaged.
1. Remove bolts and recoil housing.
2. Pull recoil rope so it is extended approximately
12-18".Check handle c-ring for proper tension, and
the handle for cracks or damage which may allow
water or dirt to enter the recoil housing through the
rope. NOTE: The handle must seal tightly on the
recoil housing to prevent water from entering.
3. Remove center bolt from recoil friction plate (A).
4. Inspect plate for wear or damage. Inspect plate
friction spring for wear, damage, and proper tension.
The spring should fit tightly on friction plate.
5. Remove ratchet pawl with spring and inspect.
Replace spring or ratchet pawl if worn, broken, or
damaged.
NOTE:Long arm of spring engages reel. Short end
against pawl.
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