Polaris Sportsman 500 H.O. Manuals

Manuals and User Guides for Polaris Sportsman 500 H.O.. We have 7 Polaris Sportsman 500 H.O. manuals available for free PDF download: Service Manual, Owner's Manual, Handbook

Polaris Sportsman 500 H.O. Service Manual (432 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 21.92 MB

General Information Chapter 1 1

4
- General
  4
  - Table of Contents
    4
  - Chapter 1 Model Number
    5
- General Information
  5
- Model Number Information
  5
- Vehicle Identification Number (Vin)1.2
  5
- Vehicle Specifications
  7
- Misc. Numbers/Charts
  15
  - Conversion Table
    15
  - Standard Bolt Torque Specification
    16
  - Metric Bolt Torque Specification
    16
  - Metric Tap Drill Sizes
    17
  - Paint Codes
    18
  - Replacement Keys
    18
  - Glossary of Terms
    19
Maintenance Chapter 2 Maintenance 2

20
- Maintenance
  23
- Chapter 2 Periodic Maintenance Chart
  25
- Lubricants / Service Products
  26
  - Polaris Lubricants, Maintenance and Service Products
    26
- Lubrication / Fluids
  26
  - Pre-Ride / Daily Inspection
    26
  - Lubrication Components
    27
  - Front Gearcase Lubrication
    28
  - Transmission Lubrication
    29
- Adc System (if Equipped)
  30
  - Adc System Fluid Reservoir Location
    30
  - Adc Differential Hydraulic Circuit Fluid Change
    30
- Vehicle Inspection
  31
  - Shift Link Rod Inspection
    31
  - Throttle Inspection
    31
  - Throttle Cable / Electronic Throttle Control Adjustment
    32
  - Fuel System
    32
  - Fuel Lines
    33
  - Vent Lines
    33
  - Choke (Enricher) Adjustment - (500 Carb)
    33
  - Compression Test
    33
  - Engine Mounts
    33
  - Spark Plug
    34
  - Battery Maintenance
    34
  - Liquid Cooling System Overview
    35
  - Coolant Strength / Type
    35
  - Cooling System Hoses
    35
  - Radiator/Grill Screen
    36
  - Cooling System Pressure Test
    36
  - Coolant Level Inspection
    36
  - Radiator Coolant Level
    37
  - Air Filter/Pre-Filter Service
    38
  - Air Box Sediment Tube
    39
  - Breather Filter Inspection
    39
  - Breather Hose
    39
  - Recoil Housing
    39
  - Engine Oil Level
    40
  - Oil and Filter Change
    40
  - Oil Pump Priming Procedure
    42
  - Valve Clearance
    42
  - Intake Valve Clearance Adjustment
    43
  - Exhaust Valve Clearance Adjustment
    43
  - Steering
    43
    
    Final Drive
    44
  - Tie Rod End/Steering Inspection
    44
  - Camber and Caster
    44
  - Wheel Alignment
    44
  - Toe Alignment Adjustment
    45
  - Exhaust Pipe
    45
  - Brake System Inspection
    46
  - Brake Pad Inspection
    47
  - Hose/Fitting Inspection
    47
  - Auxiliary Brake Testing
    47
  - Auxiliary Brake Adjustment (Hydraulic)
    48
  - Suspension Spring
    48
- Preload Adjustment
  48
  - Front Suspension
    48
  - CV Shaft Boot Inspection
    48
  - Controls
    49
  - Wheels
    49
  - Wheel, Hub, and Spindle
    49
  - Torque Table2.30
    49
  - Wheel Removal Front or Rear
    50
  - Wheel Installation
    50
  - Tire Pressure
    50
  - Tire Inspection
    51
  - Frame, Nuts, Bolts, Fasteners
    51
- Carburetor Maintenance
  51
  - Choke (Enricher) Adjustment (Non Efi)
    51
  - Pilot Screw
    51
  - Pilot Screw Adjustment
    52
  - Idle Speed Adjustment (Non Efi)
    53
  - Fuel Filter (Non Efi)
    53
  - Carburetor Draining
    54
  - Maintenance Schedule
    55
Chapter 3 Engine

56
- Engine Fastener Torque Patterns
  58
- Specifications
  58
- Torque Specifications
  58
- Sportsman 500 H.o. Engine Service Data
  59
- Sportsman 400 H.o. Engine Service Data
  61
- General Engine Service
  63
  - Cooling System Specifications
    63
  - Cooling System
    64
  - Accessible Components
    65
  - Engine Removal
    65
  - Engine Installation Notes
    67
  - Cylinder Hone Selection/ Honing Procedure
    67
    
    Electrical
    68
  - Honing to Oversize
    68
  - Cleaning the Cylinder after Honing
    68
  - Crankshaft Straightening
    69
  - Engine Lubrication
    69
  - Oil Pressure Test
    69
  - Oil Flow
    70
  - Oil Flow Diagram
    71
  - Engine Exploded Views
    72
- Special Tools
  63
- Engine Disassembly
  73
  - Cam Chain Tensioner / Rocker Arm /Camshaft Removal
    73
  - Cam Chain Tensioner Inspection
    73
  - Rocker Arm / Shaft Inspection
    74
  - Camshaft Removal
    75
  - Automatic Compression Release Removal / Inspection
    76
  - Automatic Compression Release Installation
    76
  - Camshaft Inspection
    77
  - Cylinder Head Removal
    77
  - Cylinder Head Exploded View
    78
  - Cylinder Head Inspection
    79
  - Cylinder Head Warpage
    79
  - Cylinder Head Disassembly
    79
  - Valve Inspection
    80
  - Combustion Chamber
    81
  - Valve Seat Reconditioning
    81
  - Cylinder Head Assembly
    84
  - Valve Sealing Test
    84
  - Valve Clearance Adjustment
    84
  - Cylinder / Piston Removal and Inspection
    85
  - Piston Removal
    86
  - Cylinder Inspection
    87
  - Cylinder Hone Selection / Honing Procedure
    87
  - Honing to Oversize
    88
  - Cleaning the Cylinder after Honing
    88
  - Piston-To-Cylinder Clearance
    89
  - Piston / Rod Inspection
    89
  - Piston Identification
    90
  - Piston Ring Installed Gap
    90
  - Crankcase Disassembly
    91
  - Starter Drive Removal / Inspection
    91
  - Flywheel and Stator Removal / Inspection
    91
  - Cam Chain / Tensioner Blade
    92
  - One Way Valve
    93
  - Crankcase Separation
    93
  - Oil Pump Removal / Inspection
    93
  - Oil Pump Assembly
    95
  - Counter Balancer Shaft Removal / Inspection
    95
  - Crankshaft Removal / Inspection
    96
  - Crankcase Bearing Inspection
    97
  - Oil Seal / Mechanical Seal Removal (Engine Disassembled)
    97
  - Crankcase Inspection
    97
  - Bearing Installation
    98
  - End Play Inspection / Adjustment
    98
  - Crankshaft End Play Adjustment
    98
  - Counter Balancer Shaft End Play Adjustment
    99
  - Oil Pump Shaft End Play Adjustment
    100
- Engine Reassembly
  100
  - Pump Shaft Oil Seal Installation
    100
  - Crankshaft / Counter Balance / Oil Pump Installation
    100
  - Crankcase Assembly
    101
  - Water Pump Mechanical Seal Installation
    101
  - Water Pump Mechanical Seal Removal (Engine Installed)
    102
  - One Way Valve Installation
    103
  - Cam Chain Drive Sprocket Installation
    103
  - Tensioner Blade Installation
    103
  - Piston Ring Installation
    103
  - Piston Installation
    104
  - Cylinder Installation
    104
  - Cylinder Head Installation
    105
  - Cam Chain / Camshaft Installation
    106
  - Camshaft Timing
    106
  - Camshaft Timing Illustration
    108
  - Cam Chain Tensioner Installation
    109
  - Stator, Flywheel and Starter Drive Installation
    109
  - Rocker Shaft / Rocker Arm Assembly Installation
    110
  - Thermostat Installation
    110
  - Oil Pipes
    110
  - Oil Pump Priming Procedure
    110
- Recoil (Accessory)
  111
- Troubleshooting
  113
Carburation and Fuel System Chapter 4 Carburation and Fuel System

118
- Carburetor Jetting
  119
- Chapter 4
  119
- General Information and Specifications
  119
- Mikuni Jet Part Numbers
  119
- Special Tools
  119
- Carburetion
  120
  - Bst 40 Carburetor Exploded View 1 of 2
    120
  - Bst 40 Carburetor Exploded View 2 of 2
    121
  - CV Carburetor System Function
    122
  - Mikuni CV Carb Operation
    122
  - Carburetor Venting
    123
  - Starter System (Choke or Enrichment)
    123
  - Pilot (Idle and Slow) System
    124
  - Main System
    124
  - Float System
    125
  - Pilot Screw
    125
  - Air/Fuel Mixture Ratio
    126
  - Jet Needle
    126
  - Needle Jet
    126
  - Throttle Opening Vs. Fuel Flow
    127
  - Carburetor Disassembly - Mikuni CV
    127
  - Carburetor Cleaning
    128
  - Carburetor Inspection
    128
  - Carburetor Assembly
    129
  - Float Height Adjustment
    129
  - Needle and Seat Leakage Test
    130
  - Fuel Level Test
    130
- Carbutated Fuel Tank / Fuel Delivery System
  131
- Fuel Gauge Sending Unit Test
  132
- Fuel Pump (Carburated)
  132
- Fuel Pick-Up / Sending Unit Replacement (Carb.)
  133
- Fuel Tank Vent Routing (Non Intl)
  136
- 500 H.o. International Emissions System
  137
- Troubleshooting
  138
Carburation and Fuel System Notes

140
- Special Tools
  142
- 500 Efi Tractor Speed Control
  144
  - System Operation Overview
    144
  - Air Control Body Removal and Disassembly
    145
  - Air Control Body Assembly and Installation
    145
  - Air Solenoid Valve Test / Replacement
    145
  - Exhaust System
    146
- Efi Service Notes
  147
- Efi System Exploded View
  148
- Efi System
  149
  - Component Locations/Identification
    149
- Fuel System and Fuel Tank
  151
  - Fuel System and Fuel Tank Exploded View
    151
- Electronic Fuel Injection
  152
  - General Information
    152
  - Efi Operation Overview
    152
  - Initial Priming / Starting Procedure
    152
- Electronic Control Unit (Ecu)
  153
  - Operation Overview
    153
  - Ecu Replacement
    154
  - Ecu Service
    154
- Fuel Lines
  153
  - Quick Connect Removal/Installation
    153
- Fuel Pump Assembly
  155
  - Operation / Testing
    155
  - Fuel Pump Test
    155
  - Fuel Tank Replacement
    156
  - Fuel Sending Unit Test
    157
  - Fuel Pump Replacement
    158
- Fuel Filter
  161
- Fuel Injector
  161
- Fuel Pressure Regulator
  161
- Crankshaft Position Sensor (Cps)
  163
- Manifold Air Pressure Sensor (Map)
  164
  - Operation Overview
    164
  - Map Sensor Test
    164
  - Map Sensor Replacement
    164
- Idle Air Control (Iac)
  165
- Intake Air Temperature Sensor (Iat)
  165
- Throttle Position Sensor (Tps)
  166
  - Operation Overview
    166
  - Throttle Position Sensor Test
    166
  - Throttle Position Sensor Replacement
    168
  - Throttle Position Sensor Initialization
    168
- Engine Temperature Sensor
  169
  - General Information
    169
  - Engine Temperature Sensor Test
    169
  - Engine Temperature Sensor Replacement
    169
- Fuel System Troubleshooting
  170
  - Fuel Starvation / Lean Mixture
    170
- Efi Diagnostics Using 'Blink Codes
  171
  - Blink Codes - Operation
    171
- Digital Wrench™ Operation
  172
- Troubleshooting Diagrams
  180
Body / Steering / Suspension Chapter 5 Body / Steering / Suspension

186
- Chapter 5
  187
- Decal Replacement
  187
- General Information
  187
- Special Tools
  187
- Torque Specifications
  187
- Plastic Insert Removal / Installation
  188
- Body
  189
  - Side Panel Removal
    189
  - Foot Well Removal / Installation
    190
  - Front Bumper Removal / Installation
    191
  - Mud Guard Removal / Installation
    191
  - Front Fender Removal/Installation
    192
  - Front Rack / Storage Box Lid Assembly
    193
  - Front Cab Assembly
    194
  - Front Bumper Assembly
    195
  - Rear Rack Assembly
    196
  - Rear Cab and Seat Assembly
    197
  - Rear Storage Box Assembly
    198
  - Winch and Front Bumper Mounting
    199
  - Headlight Pod Exploded View
    200
- 500 Efi Tractor Seat Assembly
  201
  - Overview
    201
  - Seat Dampener Repair
    201
  - Seat Pivot Repair
    201
  - 500 EFI Tractor Seat Assembly Exploded View
    202
- 500 Efi Tractor Steering Post and Lock
  203
  - Steering Assembly Exploded View
    203
- Steering
  204
  - Handlebar Block Installation Procedure
    204
  - Steering / A-Arm Exploded View
    205
  - A-Arm Replacement
    206
  - Ball Joint Replacement
    207
  - Steering Post Removal
    208
  - Steering Post Assembly
    208
- Suspension
  208
  - Front Strut Cartridge Replacement
    208
  - Strut Assembly
    209
  - Sportsman Rear Suspension Assembly
    210
  - Torsion Bar Exploded View
    211
Chapter 6 Clutching

213
- General Operation
  214
- Pvt System Overview
  214
- Special Tool and Supplies
  214
- Torque Specifications
  214
- Drive Clutch Operation
  215
- Driven Clutch Operation
  215
- Clutching Chart
  216
- Maintenance / Inspection
  216
- Pvt Break-In (Drive Belt / Clutches)
  216
- Overheating / Diagnosis
  217
- Pvt Exploded Views
  218
- Pvt System Service
  219
  - Disassembly
    219
  - Assembly
    220
- Drive Belt
  221
  - Belt Removal
    221
  - Belt Inspection
    222
  - Belt Installation
    222
  - Pvt Break-In (Drive Belt / Clutches)
    222
- Clutch Alignment
  222
- Clutch Center Distance
  224
- Drive Clutch Service (Non Ebs)
  225
  - Exploded View (Non Ebs)
    225
  - Clutch Disassembly
    226
  - Drive Clutch Spring Inspection
    227
  - Shift Weight Inspection
    227
  - Spider Removal
    228
  - Button to Tower Clearance Inspection
    229
  - Shift Weight Inspection
    229
  - Bearing Inspection
    230
  - Clutch Inspection
    230
  - Moveable Sheave Bushing Inspection
    231
  - Clutch Assembly
    232
- Ebs Drive Clutch Service
  233
  - Ebs Drive Clutch Exploded View
    233
  - Drive Clutch Disassembly
    233
  - Spider Removal
    234
  - Button to Tower Clearance Inspection
    235
  - Shift Weight Inspection
    235
  - Drive Clutch Inspection
    236
  - Moveable Sheave Bushing Inspection
    237
  - One-Way Clutch Inspection (Ebs Drive Clutch)
    237
  - Drive Clutch Reassembly
    238
- Drive Clutch Bushing Service (Non Ebs and Ebs)
  239
- Non Ebs Driven Clutch
  242
- Driven Clutch Service (Ebs)
  247
- Driven Clutch Bushing Service
  254
- Troubleshooting
  256

Polaris Sportsman 500 H.O. Service Manual (381 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 39.97 MB

Chapter Index

1
- Table of Contents
  1
- General Information
  3
  - Identification Numbers
    3
- Model Identification
  3
  - Engine Serial Number Location
    3
- Replacement Keys
  4
- Model Color Identification
  5
- Machine Dimensions
  10
  - Spring Position (Sheave)
    15
- Paint Codes
  19
- Publication Numbers
  19
- Standard Torque Specifications
  20
  - Decimal Equivalents
    23
- Decimal Equivalent Chart
  25
  - Sae Tap Drill Sizes
    25
- Glossary of Terms
  26
Chapter 2 Maintenance

28
- Chapter 1
  28
- Periodic Maintenance Chart
  29
- Pre-Ride Inspection
  30
- Front Gearcase Lubrication
  37
- Transmission Lubrication
  38
- Shift Linkage Adjustment
  39
  - Transmission Gearshift Adjustment
    39
  - Throttle Operation
    41
- Idle Speed
  42
- Pilot Screw Adjustment
  42
- Fuel Filter
  44
- Fuel System
  44
- Carburetor Draining
  45
- Compression Test
  46
- Engine Mounts
  46
- Battery Maintenance
  47
- Ignition Timing
  48
- Spark Plug
  48
- Cooling System Hoses
  49
- Coolant Level Inspection
  50
- Radiator Coolant Level Inspection
  50
- Air Box Sediment Tube Service
  52
- Breather Filter Inspection
  52
- Breather Hose
  52
- Recoil Housing
  53
- Engine Oil Level
  54
- Oil Change/Filter
  54
- Valve Clearance
  56
  - Exhaust Valve Clearance Adjustment
    57
  - Intake Valve Clearance Adjustment
    57
  - Exhaust Pipe
    62
  - Brake Pad Inspection
    63
  - Auxiliary Brake Testing
    64
  - Front Suspension
    65
- Rear Suspension
  65
- Controls
  66
- Wheel Removal/Installation
  67
- Tire Inspection
  68
- Tire Pressure
  68
Chapter 3 Engine

69
- Torque Specifications
  70
- Torque Patterns
  71
- Piston Identification
  72
- Engine Service Data
  73
- Cooling System
  75
- Cooling System Specifications
  76
- Accessible Components
  77
- Engine Removal
  78
- Engine Installation Notes
  79
- Cleaning the Cylinder after Honing
  80
- Honing to Oversize
  80
- Crankshaft Straightening
  81
- EH42PL / EH50PL Engine Lubrication
  84
- EH42PL / EH50PL Engine Exploded View
  85
- Cam Chain Tensioner Inspection
  87
- Rocker Arm/Shaft Inspection
  88
- Cylinder Head Inspection
  95
- Cylinder Head Warpage
  95
- Cylinder Head Disassembly
  96
- Valve Inspection
  98
- Combustion Chamber
  99
- Valve Seat Reconditioning
  100
- Cylinder Head Assembly
  104
- Valve Sealing Test
  105
- Piston Removal
  108
- Cylinder Inspection
  109
- Piston/Rod Inspection
  111
- Piston Ring Installed Gap
  112
- Crankcase Disassembly
  113
- Starter Drive Removal/Inspection
  113
- One Way Valve
  116
- Crankcase Separation
  117
- Oil Pump Removal/Inspection
  118
- Oil Pump Assembly
  120
- Counter Balancer Shaft Removal/Inspection
  121
- Crankshaft Removal/Inspection
  122
- Crankcase Bearing Inspection
  123
- Crankcase Inspection
  124
- Crankshaft End Play Adjustment
  125
- Counter Balancer Shaft End Play Adjustment
  127
- Pump Shaft Oil Seal Installation
  128
- Crankcase Assembly
  129
- Water Pump Mechanical Seal Installation
  130
- One Way Valve Installation
  132
- Piston Ring Installation
  133
- Piston Installation
  134
- Cylinder and Head Installation
  135
- Cylinder Installation
  135
- Cylinder Head Installation
  136
  - Camshaft Installation and Timing
    137
  - Camshaft Timing
    137
  - Cam Chain Tensioner Installation
    140
- Oil Pipes
  142
- Thermostat Installation
  142
- Recoil Disassembly/Inspection
  143
- Recoil Assembly
  145
Chapter 4 Fuel System/Carburetion

150
- Jetting Guidelines
  151
- Main Jet Selection
  151
- Fuel Flow Diagram
  153
- Mikuni Jet Part Numbers
  154
- CV Carburetor System Function (4 Cycle)
  155
  - Mikuni CV Carb Operation
    156
  - Float System
    158
  - Main System
    158
  - Carburetor Cleaning
    162
  - Carburetor Inspection
    163
  - Carburetor Assembly
    164
  - Float Height Adjustment
    165
  - Fuel Level
    166
  - Needle and Seat Leakage Test
    166
- Fuel Pump Exploded View
  168
- Troubleshooting
  169
Chapter 5 Body and Steering

171
- Body Assembly Exploded View
  173
- Cover/Panel Removal
  174
- Headlight Pod Exploded View
  175
- Side Panel Removal
  176
- Steering Assembly, Exploded View
  177
- A-Arm Replacement
  178
- Rear Suspension Assembly
  179
- Strut Assembly
  180
  - Front Strut Cartridge Replacement
    181
  - Ball Joint Replacement
    182
- Decal Replacement
  183
Chapter 6 Pvt System

184
- Steering Post Assembly
  183
- Chapter 5
  184
- Drive Clutch Operation
  186
- Driven Clutch Operation
  186
- PVT System Operation
  186
- Pvt Drying
  187
- PVT Maintenance/Inspection
  187
- Pvt Overheating
  188
- PVT Disassembly
  189
- PVT Assembly
  191
- PVT Sealing and Ducting Components
  192
- Drive Clutch Spring Specifications
  194
- Shift Weights
  195
  - Button to Tower Clearance Inspection
    196
  - Shift Weight Inspection
    196
- Drive Clutch Exploded View
  197
- Drive Clutch Inspection
  197
- Drive Clutch Disassembly
  198
- Spider Removal
  199
- Drive Clutch Assembly
  201
- Drive Belt Tension
  202
- Drive Belt Removal/Inspection
  203
- Drive Belt Installation
  204
- Clutch Alignment /Offset
  205
- Drive Clutch Bushing Service
  206
- Driven Clutch Disassembly/Inspection
  210
- Driven Clutch Assembly
  213
- EBS Theory of Operation
  218
- EBS Exploded View
  220
- Drive Clutch Inspection
  221
- Moveable Sheave Bushing Inspection
  222
- Troubleshooting
  230

Polaris Sportsman 500 H.O. Owner's Manual (145 pages)

Polaris Industries 2010 All Terrain Vehicle Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 5.35 MB

Table of Contents
7
Introduction
8
Vehicle Identification Numbers
10
Safety
11
Safety
12
- Equipment Modifications
  13
- Eye Protection
  13
- Age Restrictions
  14
- Operating Without Instruction
  14
- Safety Warnings
  14
- Handling Gasoline
  15
- Carrying a Passenger
  16
- Protective Apparel
  16
- Using Alcohol or Drugs
  16
- Operating on Pavement
  17
- Operating on Public Roads
  17
- Jumps and Stunts
  18
- Physical Control of the Atv
  18
- Turning Improperly
  18
- Crossing Hillsides
  19
- Improper Hill Climbing
  19
- Operating on Steep Hills
  20
- Stalling While Climbing a Hill
  20
  - Operating in Unfamiliar Terrain
    21
  - Operating on Slippery Terrain
    21
- Improper Tire Maintenance
  22
- Operating over Obstacles
  22
- Skidding or Sliding
  22
- Improper Cargo Loading
  23
- Poor Visibility
  24
- Hot Exhaust Systems
  25
- Operating a Damaged Atv
  25
- Physical Skills
  25
- Age 16 Warning
  26
- Passenger Safety Warning
  28
- Clutch Cover Warning
  29
- Rack Warning
  29
Features and Controls
30
- Awd Switch
  31
- Engine Stop Switch
  31
- Brake Lever
  33
- Parking Brake
  35
  - Fuel Valve
    37
  - Fuel Filter
    38
  - Fuel Tank Cap
    38
- Passenger Seat
  38
- Engaging Awd
  39
- Instrument Cluster
  41
- Rider Information Center
  41
Diagnostic Mode
43
Operation
46
- Break-In Period
  46
- Pre-Ride Checklist
  48
- Safe Operation Practices
  49
- Trail Etiquette
  50
- Starting the Engine
  51
- Cold Weather Operation
  52
- Driving Procedures
  53
- Driving with a Passenger
  54
- Turning the Vehicle
  56
- Driving on Slippery Surfaces
  57
- Driving through Water
  63
- Driving over Obstacles
  64
- Driving in Reverse
  65
- Parking on an Incline
  66
- Hauling Cargo
  67
- Towing Loads
  69
Emission Control Systems
70
- Severe Use Definition
  71
- Periodic Maintenance Chart
  72

Polaris Sportsman 500 H.O. Owner's Manual (137 pages)

Polaris Industries All-Terrain Vehicles Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 5.73 MB

Table of Contents
7
Introduction
8
Vehicle Identification Numbers
10
Safety
11
- Equipment Modifications
  13
- Eye Protection
  13
  - Age Restrictions
    14
  - Operating Without Instruction
    14
  - Safety Warnings
    14
  - Exposure to Exhaust
    15
  - Handling Gasoline
    15
  - Carrying a Passenger
    16
  - Protective Apparel
    16
  - Operating on Pavement
    17
  - Operating on Public Roads
    17
  - Improper Hill Climbing
    18
  - Jumps and Stunts
    18
  - Physical Control of the Atv
    18
  - Turning Improperly
    18
  - Crossing Hillsides
    19
  - Descending Hills Improperly
    19
  - Operating on Steep Hills
    20
  - Stalling While Climbing a Hill
    20
  - Operating in Unfamiliar Terrain
    21
  - Operating on Slippery Terrain
    21
  - Skidding or Sliding
    22
  - Improper Cargo Loading
    23
  - Operating through Deep Water
    23
  - Hot Exhaust Systems
    24
  - Operating a Damaged Atv
    24
  - Physical Skills
    24
  - Poor Visibility
    24
  - Unauthorized Use of the Atv
    24
  - Safety Decals and Locations
    25
  - Age 16 Warning
    26
  - No Passenger" Warning
    26
  - Tire Pressure/Load Warning
    26
  - Clutch Cover Warning
    27
  - Rack Warning, Front and Rear
    27
- Awd Switch
  28
- Mode/Reverse Override Switch
  28
Features and Controls
28
- Engine Stop Switch
  29
- Headlight Switch
  29
- Main Key Switch
  29
- Brake Lever
  31
- Parking Brake
  33
- Fuel Filter
  35
- Fuel Valve
  35
- All Wheel Drive System
  37
- Engaging Awd
  37
- Instrument Cluster
  39
- Rider Information Center
  39
Operation
45
- Break-In Period
  45
  - Safe Operation Practices
    47
  - Trail Etiquette
    48
  - Pre-Ride Checklist
    49
  - Starting the Engine
    50
  - Cold Weather Operation
    51
  - Turning the Vehicle
    53
- Driving on Slippery Surfaces
  54
- Driving Uphill
  55
- Driving Downhill
  57
- Driving through Water
  59
- Driving over Obstacles
  60
- Driving in Reverse
  61
  - Hauling Cargo
    62
  - Towing Loads
    63
  - Parking on an Incline
    64
- Crankcase Emission Control System
  65
- Electromagnetic Interference
  65
- Exhaust Emission Control System
  65
- Noise Emission Control System
  65
Emission Control Systems
65
Periodic Maintenance Chart
66

Polaris Sportsman 500 H.O. Owner's Manual (145 pages)

Maintenance and Safety

Brand: Polaris | Category: Offroad Vehicle | Size: 5.44 MB

Table of Contents
7
Introduction
8
Vehicle Identification Numbers
10
Safety
11
- Safe Riding Gear
  12
- Equipment Modifications
  13
- Eye Protection
  13
- Age Restrictions
  14
- Operating Without Instruction
  14
- Safety Warnings
  14
- Handling Gasoline
  15
- Carrying a Passenger
  16
- Protective Apparel
  16
- Using Alcohol or Drugs
  16
- Operating on Pavement
  17
- Operating on Public Roads
  17
- Jumps and Stunts
  18
- Physical Control of the Atv
  18
- Turning Improperly
  18
- Crossing Hillsides
  19
- Improper Hill Climbing
  19
- Operating on Steep Hills
  20
- Stalling While Climbing a Hill
  20
  - Operating in Unfamiliar Terrain
    21
  - Operating on Slippery Terrain
    21
- Improper Tire Maintenance
  22
- Operating over Obstacles
  22
- Skidding or Sliding
  22
- Improper Cargo Loading
  23
- Poor Visibility
  24
- Hot Exhaust Systems
  25
- Operating a Damaged Atv
  25
- Physical Skills
  25
- Age 16 Warning
  27
- General Warning
  27
- Tire Pressure/Load Warning
  28
- Clutch Cover Warning
  29
- Rack Warning
  29
Features and Controls
30
- Engine Stop Switch
  31
- Headlight Switch
  31
  - Throttle Lever
    32
  - Brake Lever
    33
- Parking Brake
  35
- Fuel Valve
  37
- Fuel Filter
  38
- Fuel Tank Cap
  38
- Passenger Seat
  38
- Engaging Awd
  39
- Instrument Cluster
  40
- Rider Information Center
  41
- Break-In Period
  46
- Pre-Ride Checklist
  48
- Safe Operation Practices
  49
Operation
46
- Trail Etiquette
  50
- Starting the Engine
  51
  - Cold Weather Operation
    52
  - Driving Procedures
    53
  - Driving with a Passenger
    54
  - Turning the Vehicle
    56
  - Driving on Slippery Surfaces
    57
  - Driving Uphill
    58
  - Driving Downhill
    62
  - Driving through Water
    63
  - Driving over Obstacles
    64
  - Driving in Reverse
    65
- Parking on an Incline
  66
- Hauling Cargo
  67
- Towing Loads
  69
- Crankcase Emission Control System
  70
- Exhaust Emission Control System
  70
Emission Control Systems
70

Polaris Sportsman 500 H.O. Owner's Manual (132 pages)

Polaris Industries All-Terrain Vehicles Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 5.58 MB

Table of Contents
5
Introduction
6
Safety
9
Safety
10
- Operator Safety
  12
- General Alert
  16
- Hill Operation Alert
  16
- Rack Warning, Front and Rear
  17
- Reverse Override Alert
  17
- Tire Pressure/Load Alert
  17
  - Safe Riding Gear
    18
  - Eye Protection
    19
  - Driving Procedures
    20
  - Driving Safely
    20
  - Turning the Vehicle
    21
  - Driving on Slippery Surfaces
    22
  - Driving over Obstacles
    23
  - Driving Uphill
    24
  - Driving Downhill
    27
  - Driving through Water
    30
- Parking on an Incline
  32
- Driving in Reverse
  33
- Hauling Cargo
  34
Towing Loads
35
Features and Controls
36
- Main Key Switch
  37
- All Wheel Drive Switch
  38
- Hazard Warning Switch
  38
- Horn Switch
  38
  - Turn Signal Switch
    38
  - Throttle Lever
    39
  - Foot Brake
    40
- Parking Brake
  41
  - Steering Lock
    42
  - Fuel Filter
    43
  - Fuel Tank Cap
    43
  - Fuel Valve
    43
  - Transmission Gear Selector
    44
- Instrument Cluster
  47
- Rider Information Center
  48
- Diagnostic Mode
  50
- Fuel Safety
  53
Operation
53
- Break-In Period
  54
- Pre-Ride Checklist
  55
- Starting the Engine
  56
- Cold Weather Operation
  57
- Exhaust Emission Control System
  58
- Electromagnetic Interference
  58
Emission Control Systems
58
- Noise Emission Control System
  58
Maintenance
59
- Periodic Maintenance Chart
  59
Severe Use Definition
59

Polaris Sportsman 500 H.O. Handbook (44 pages)

Polaris 2006 ATV Handbook

Brand: Polaris | Category: Offroad Vehicle | Size: 4.09 MB

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