Troubleshooting - Polaris Sportsman 400 Service Manual

TROUBLESHOOTING

Fuel Starvation/Lean Mixture
Symptoms: Hard start or no start, bog, backfire, popping through intake / exhaust, hesitation, detonation, low
power, spark plug erosion, engine runs hot, surging, high idle, idle speed erratic.
S
No fuel in tank
S
Restricted tank vent, or routed improperly
S Fuel lines or fuel valve restricted
S Fuel filter plugged
S Carburetor vent line(s) restricted
S Plugged or restricted inlet needle and seat screen or inlet passage
S Clogged jets or passages
S Float stuck, holding inlet needle closed or inlet needle stuck
S Float level too low
S Fuel pump inoperative
S
Air leak at impulse line
S
Restricted impulse line (kinked, pinched)
S
Intake air leak (throttle shaft, intake ducts, airbox or air cleaner cover)
S Ruptured vacuum slide diaphragm, Vacuum slide stuck closed or sticky
S Improper spring
S
Jet needle position incorrect
S
Incorrect pilot screw adjustment
Rich Mixture
Symptoms: Fouls spark plugs, black, sooty exhaust smoke, rough idle, poor fuel economy, engine runs rough/
misses, poor performance, bog, engine loads up, backfire.
S Air intake restricted (inspect intake duct)
S Air filter dirty/plugged
S
Choke plunger sticking, incorrectly adjusted choke
S
Choke cable binding or improperly routed
S Incorrect pilot air/fuel screw adjustment
S Faulty inlet needle and seat
S
Faulty inlet needle seat O-Ring
S
Float level too high
S
Poor fuel quality (old fuel)
S
Loose jets
S Worn jet needle/needle jet or other carburetor parts
S Dirty carburetor (air bleed passages or jets)
S Weak or damaged vacuum piston return spring
S
Fouled spark plug
Poor Idle
Symptoms: Idle too high.
S Idle adjusted improperly/idle mixture screw damaged
S Sticky vacuum slide
S
Throttle cable sticking, improperly adjusted, routed incorrectly
S Choke cable sticking, improperly adjusted, routed incorrectly
- projex@inbox.lv -
FUEL SYSTEM/CARBURETION
4.19