Awd Front Housing Removal - Polaris Sportsman 400 Service Manual

FINAL DRIVE

AWD FRONT HOUSING REMOVAL

1. Stop engine, place machine in gear and set
parking brake.
2. Loosen right front wheel nuts slightly.
3. Elevate and support
footrest/frame area.
CAUTION: Serious injury may result if machine tips
or falls. Be sure machine is secure before beginning
this service procedure. Wear eye protection when re-
moving and installing bearings and seals.
4. Remove right wheel nuts and wheel.
5. Remove cotter pin, lower ball joint nut and A-arm
from ball joint.
6. Punch spring pins out from both axle splines and
front prop shaft.
7. Remove bolts securing bottom of housing to
frame. Remove vent line. Remove housing from
right side of frame.
FRONT HOUSING DISASSEMBLY
1. Drain and properly dispose of used oil.
2. Remove bolts and output shaft cover.
7.22
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machine under